This chapter covers the following topics:
Oracle Shop Floor Management provides complete visibility of all manufacturing work order activity. It can extend across different plants to track product lot activities from raw materials to finished goods as a single repository of shop floor information.
It helps ensure the continuum between planning, scheduling, and execution including complex lot transactions, dynamic routing, and end-to-end genealogy of products, and modeling and tracking of operation yield costs.
This section provides information on the common prerequisites, profile options, and data setups required for executing the Oracle Shop Floor Management flows. Flow specific requirements are documented along with the flow in the subsequent sections.
None.
Not applicable.
Not applicable.
The following data must be set up
| Page Name | Field Name | Field Value |
|---|---|---|
| User | User Name | MFG |
| User | Password | welcome |
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Organization | Organization Code | V1 | Master Org |
| Organization | Organization Code | M4 | Child Org |
| Sub Inventory | Sub Inventory | Wafer Bank | Sub Inventory within M4 |
| Organization Parameters | Lot Control - Uniqueness | None | Org Parameters for Org M4 |
| WIP Parameters | Fields in Intra operation Tab | (Select Queue, Run, To Move and Scrap) | |
| WIP Parameters | Accounting Class | FAB-WAC-M4 | |
| WIP Parameters | Default Lot Number Type | Job Name | |
| Shop Floor Management Parameters | New Lot Separator | * | |
| Bill of Material | Components | CM60000 | Component of Supply Type Push in assembly CM61000 at Operation Sequence 10 |
| Network Routing | Standard Operation | FB10 | Operation Sequence 10 in Routing of assembly CM61000 |
| Network Routing | Standard Operation | FB20 | Operation Sequence 20 in Routing of assembly CM61000 |
| Routing | Standard Operation | FB25 | Operation Sequence 30 in Routing of assembly CM61000 |
| Routing | Standard Operation | FB30 | Operation Sequence 40 in Routing of assembly CM61000 |
| Routing Network | Primary | 10 to 20, 20 to 40 | Primary path of the Network Routing |
| Routing Network | Alternate | 20 to 30, 30 to 40 | Alternate path of the Network Routing |
This flow creates a lot based job, moves scrap transactions and then splits a WIP lot transaction. It completes one of the split jobs and transfers the inventory lot transactions.
This section provides information on prerequisites, profile options, and data setups required to execute the Move, Work in Process, and Inventory Lot Transactions flow.
OSFM_End_To_End_Flow_With_Various_Lot_Transactions
None.
Not applicable.
The following predefined data must be used:
| Page Name | Field Name | Field Value |
|---|---|---|
| WIP Lot Transactions | Reason | ECO |
| Window Name | Field Name | Field Value |
|---|---|---|
| Shop Floor Management Parameters | Enable Inventory Lot Transactions | (Select the check box) |
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Master Items | Item Name | CM61000 | Lot controlled assembly having BOM and Network Routing defined and assigned to M4 Org. (Components are of ‘Push’ Supply Type) |
This flow creates a lot based job, and splits, merges, and creates a bonus transaction, updates the lot name, quantity, and routing, and updates the assembly transactions.
This section provides information on prerequisites, profile options, and data setups required to execute the Work in Process Lot Transactions flow.
WIP_Lot_Transactions
None.
Not applicable.
Not applicable.
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Master Items | Item Name | CM61000 | The item must have these attributes - Lot controlled assembly having BOM, Routing, Alternate Routing as ‘Alternate1’ and assigned to M4 Org. (Components are of ‘Push’ Supply Type) |
| Master Items | Item Name | CM9000_MG | The item must have these attributes - Lot controlled assembly having BOM and Network Routing defined and assigned to M4 Org., which is used in the Update Assembly component |
This flow tests various Oracle Shop Floor Management operator transactions in HTML. Transactions included are move in, undo move, move out, jump split, merge, and update lot name transactions.
This section provides information on prerequisites, profile options, and data setups required to execute the Shop Floor Operator Transactions in HTML User Interface flow.
Shop_Floor_Operator_Transactions_In_HTML_UI
None.
The following profile option must be set:
| Profile Option Name | Profile Option Value |
|---|---|
| WSM: Allow Operation Jumps | Yes |
Not applicable.
The following data must be set up:
| Window Name | Field Name | Field Value | |
|---|---|---|---|
| Master Items | Item Name | CM61000 | The item must have these attributes - Lot controlled assembly having BOM, Routing and assigned to M4 Org. (Components are of ‘Push’ Supply Type) |
This flow tests various Oracle Shop Floor Management supervisor transactions in HTML. The transactions included are update resource status, current resource status, purge resource event logs, and material transactions.
This section provides information on prerequisites, profile options, and data setups required to execute the Shop Floor Supervisor Transactions in HTML User Interface flow.
Shop_Floor_Supervisor_Transactions_In_HTML_User_Interface
None.
Not applicable.
The following predefined data must be used:
| Page Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Supervisor – Change Context | Department | ASSEMBLY | Required when changing context |
| Supervisor – Change Context | Operation | APRT | Required when changing context to operation based |
| Supervisor – Change Context | Resource | LASER_SAW | Required when changing context to resource based |
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Master Items | Item Name | CM61000 | The item must have the following attributes - Lot controlled assembly having BOM and Network Routing defined and assigned to M4 Org. (Components are of ‘Push’ Supply Type |
| Master Items | Item Name | RJ_Plain | The item must be a plain component for Material Issue transaction |
| Master Items | Item Name | RJ_Serial | The item must be a serial controlled component for Material Issue transaction |
This flow creates a lot based job, moves and completes the job, and then creates inventory lot transactions. The transactions included are split, merge, transfer, and translate.
This section provides information on prerequisites, profile options, and data setups required to execute the Inventory Lot Transactions flow.
Inventory_Lot_Transactions
None.
None.
The following predefined data must be used:
| window Name | Field Name | Field Value |
|---|---|---|
| Shop Floor Management Parameters | Enable Inventory Lot Transactions | (Select the check box) |
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Master Items | Item Name | CM61000 | The item must have the following attributes - Lot controlled assembly having BOM and Network Routing defined and assigned to M4 Org. (Components are of ‘Push’ Supply Type) |
This flow creates lots using a substitute component in the Lot Creation form.
This section provides information on prerequisites, profile options, and data setups required to execute the Lot Creation from Substitute Component flow.
Lot_Creation_From_Substitute_Component
None.
Not applicable.
Not applicable.
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Master Items | Item Name | CM51SUB | The item must have the following attributes - Lot controlled assembly having BOM and Network Routing defined and assigned to M4 Org. is defined as a substitute component in the BOM of assembly CM53000 |
| Master Items | Item Name | CM53000 | The item must have the following attributes - Lot controlled assembly having BOM and Network Routing defined and assigned to M4 Org. The item must have component CM51000 which has CM51SUB defined as a substitute component |
| Master Items | Item Name | CM51000 | The item must be a component in BOM of assembly CM53000 |
This flow creates a network routing and runs the request for calculating lead times. It also verifies if the lead times are displayed correctly.
This section provides information on prerequisites, profile options, and data setups required to execute the Network Routing Definition flow.
Network_Routing_Definition
None.
Not applicable.
Not applicable.
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Master Items | Item Name | CM61000 | The item must have the following attributes - Lot controlled assembly having BOM and Network Routing defined and assigned to M4 Org. (Components are of ‘Push’ Supply Type) |
This flow tests the outside processing flow and verifies that users can perform transactions after the outside processing operation.
This section provides information on prerequisites, profile options, and data setups required to execute the Outside Processing flow.
Outside_Processing_Flow
None.
Not applicable.
Not applicable.
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| WIP Parameters | Requisition Creation Time | Always | Setup required for OSP flow |
| Master Items | Item Name | OSFM_OSP1 | The item must have the following attributes - Lot controlled assembly having BOM and Network Routing defined and assigned to M4 Org. The first operation in Routing must have OSP Resource ’OSP_RES’ |
| Master Items | Item Name | OSP_RES | This is an Outside Processing item |
| Auto Create PO | Supplier | Allied Manufacturing | |
| Auto Create PO | Supplier Site | SAN JOSE-ERS |
This flow creates a co-product and verifies the automatic creation of bills of material.
This section provides information on prerequisites, profile options, and data setups required to execute the Co-Product Definition flow.
Co_Product_Definition
None.
Not applicable.
Not applicable.
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Master Items | Item Name | CM61000 | The item must have the following attributes - Lot controlled assembly having BOM and Network Routing and assigned to M4 Org. (Components are of ‘Push’ Supply Type) |