C H A P T E R  5

Replacing Field-Replaceable Units

This chapter describes how to remove and replace customer-replaceable field-replaceable units (FRUs) in the server.

The following topics are covered:

For a list of FRUs, see Appendix A.



Note - Never attempt to run the system with the cover removed. The cover must be in place for proper air flow. The cover interlock switch immediately shuts the system down when the cover is removed.




5.1 Replacing the Optional PCI-Express Card

5.1.1 Removing the Optional PCI-Express Card

Use this procedure to remove the optional low-profile PCI-Express (PCI-E) card from the server.

1. Perform the procedures described in Chapter 4.

2. Remove any cables that are attached to the card.

3. On the rear of the chassis, pull the release lever that secures the PCI-Express card to the chassis (FIGURE 5-1).


FIGURE 5-1 Releasing the PCI-Express Card Release Lever

Figure showing how to release the PCI Express card release lever.


4. Carefully pull the PCI-Express card out of the connector on the PCI-Express card riser board and the note slot (FIGURE 5-2).


FIGURE 5-2 Removing and Installing the PCI-Express Card

Figure showing how to remove and install the PCI Express card.


5. Place the PCI-Express card on an antistatic mat.

5.1.2 Installing the Optional PCI-Express Card

Use this procedure to replace the PCI-Express cards.

1. Unpack the replacement PCI-Express card and place it on an antistatic mat.



Note - Only low-profile PCI-Express cards with low brackets fit into the chassis. There are a variety of PCI-Express cards on the market. Read the product documentation for your device for additional installation requirements and instructions that are not covered here.



2. Insert the PCI-Express card into the connector on the PCI-Express riser board and the note slot (FIGURE 5-2).

3. On the rear of the chassis, engage the release lever to secure the card to the chassis (FIGURE 5-1).

4. Perform the procedures described in Chapter 6.


5.2 Replacing the Fan Tray Assembly

5.2.1 Removing the Fan Tray Assembly

1. Perform the procedures described in Chapter 4.

2. Disconnect the fan power cable from the motherboard.

3. Push in on the clasps on both sides of the fan assembly (FIGURE 5-3).


FIGURE 5-3 Removing the Fan Tray Assembly

Figure showing how to remove the fan tray assembly.


4. Remove the fan assembly from the sheet metal mounting brackets.

5.2.2 Installing the Fan Tray Assembly

1. Unpack the replacement fan tray assembly and place it on an antistatic mat.

2. Align the fan tray assembly with the sheet metal mounting brackets and slide it into place until the clasps on each side lock it into place.

3. Reconnect the fan power cable to the motherboard.

4. Perform the procedures described in Chapter 6.


5.3 Replacing the Power Supply

5.3.1 Removing the Power Supply

1. Perform the procedures described in Chapter 4.

2. Disconnect the power cable from the motherboard and pull the cable through the midwall.

3. Pull the fastener up on the front of the power supply and remove the power supply from the chassis (FIGURE 5-4).


FIGURE 5-4 Removing the Power Supply

Figure showing how to remove the power supply.


5.3.2 Installing the Power Supply

1. Unpack the replacement power supply.

2. Slide the power supply into the chassis and engage the two alignment pins in the rear of the chassis that mate with the power supply.

3. Push the fastener down on the front of the power supply to lock it into place in the chassis (FIGURE 5-5).


FIGURE 5-5 Installing the Power Supply

Figure showing how to install the power supply.


4. Redress the power cable through the midwall in the chassis and connect the cable to the motherboard.

5. Perform the procedures described in Chapter 6.

6. At the sc> prompt, issue the showenvironment command to verify the status of the power supply.


5.4 Replacing a Hard Drive

5.4.1 Replacing a Hard Drive in a Single-Drive Assembly

5.4.1.1 Removing the Hard Drive in a Single-Drive Assembly

1. Perform the procedures described in Chapter 4.

2. Disconnect the drive cable from the data/power connector at the rear of the hard drive (FIGURE 5-6).

3. Pull the fasteners up on the rear of the single-drive assembly and remove the assembly from the chassis (FIGURE 5-6).


FIGURE 5-6 Removing the Single-Drive Assembly

Figure showing how to remove the single-drive assembly.


5.4.1.2 Installing the Hard Drive in a Single-Drive Assembly

1. Unpack the replacement single-drive assembly.

2. Slide the single-drive assembly into the chassis until it mates with the front of the chassis (FIGURE 5-7).


FIGURE 5-7 Installing the Single-Drive Assembly

Figure showing how to install the single-drive assembly.


3. Push the fasteners down to lock the drive assembly into place in the chassis.

4. Redress the cable through the midwall in the chassis.

5. Reconnect the data cable to the data/power connector on the drive (FIGURE 5-7).

If you have a dual-drive cable installed in your system, connect the DRIVE 0 connector on the cable to the data/power connector at the rear of the drive. Do not connect the DRIVE 1 connector on the cable to the data/power connector at the rear of the drive in a single-drive assembly.

6. Perform the procedures described in Chapter 6.

7. Perform the necessary administrative tasks to reconfigure the hard drive.

The procedures that you perform at this point depend on how your data is configured. You might need to partition the drive, create file systems, or load data from backups.

5.4.2 Replacing a Hard Drive in a Dual-Drive Assembly

5.4.2.1 Removing a Hard Drive in a Dual-Drive Assembly

1. Perform the procedures described in Chapter 4.

2. Disconnect the drive cable from the data and power connectors on the motherboard (FIGURE 5-8).


FIGURE 5-8 Location of Drive Power and Data Connectors on the Motherboard

Figure showing location of drive data and power connectors on motherboard.


3. Pull the fasteners up on the rear of the dual-drive assembly and remove the dual-drive assembly from the chassis (FIGURE 5-9).


FIGURE 5-9 Removing the Dual-Drive Assembly

Figure showing how to remove the dual-drive assembly.


4. Determine which of the two hard drives you want to remove.

5. Remove the drive from the drive bracket.

If you are removing the lower drive, you must first remove the upper drive before you can remove the lower drive.

a. Disconnect the drive cable from the data/power connector on the upper drive.

b. Push the drive toward the back of the drive bracket and lift the drive away from the bracket.

a. Disconnect the drive cable from the data/power connector on the lower drive.

b. Push the drive toward the back of the drive bracket and lift the drive away from the bracket.

5.4.2.2 Installing the Hard Drive in a Dual-Drive Assembly

1. Unpack the replacement hard drive.

2. Install the replacement drive in the drive bracket.

a. Install the replacement drive in the lower drive slot in the drive bracket.

b. Push the drive firmly toward the front of the drive bracket until the hard drive is completely seated.

c. Plug the DRIVE 0 connector on the drive cable into the data/power connector on the lower drive.

Make sure the connector is correctly oriented before plugging it into the data/power connector on the drive.

a. Install the replacement drive in the upper drive slot in the drive bracket.

b. Push the drive firmly toward the front of the drive bracket until the hard drive is completely seated.

c. Plug the DRIVE 1 connector on the drive cable into the data/power connector on the upper drive.

Ensure that the connector is correctly oriented before plugging it into the data/power connector on the drive.

3. Slide the drive assembly into the chassis until it mates with the front of the chassis (FIGURE 5-10).


FIGURE 5-10 Installing the Dual-Drive Assembly

Figure showing how to install the dual-drive assembly.


4. Push the fasteners down to lock the drive assembly into place in the chassis (FIGURE 5-10).

5. Redress the cable through the midwall in the chassis.

6. Route the drive data cables underneath the power supply cable.

7. Plug the power connector on the dual-drive cable to the power connector on the motherboard (FIGURE 5-8).

8. Plug the data connector marked J5003 on the cable to the J5003 data connector on the motherboard (the connector farthest from the power supply).

Refer to FIGURE 5-8 for the location of the J5003 data connector.

9. Plug the data connector marked J5002 on the cable to the J5002 data connector on the motherboard (the connector closest to the power supply).

Refer to FIGURE 5-8 for the location of the J5002 data connector.

10. Perform the procedures described in Chapter 6.

11. Use the Solaris format utility to label the 2.5-inch SAS hard drives.

Refer to the Labeling Unlabeled Hard Drives document for those instructions.

12. Perform the necessary administrative tasks to reconfigure the hard drive.

The procedures that you perform at this point depend on how your data is configured. You might need to partition the drive, create file systems, load data from backups, or have the data updated from a RAID configuration.


5.5 Replacing DIMMs

5.5.1 Removing DIMMs



Note - Not all DIMMs detected as faulty and offlined by POST must be replaced. In service (maximum) mode, POST detects memory devices with errors that might be corrected with Solaris PSH. See Section 3.4.5, Correctable Errors Detected by POST.





caution icon

Caution - This procedure requires that you handle components that are sensitive to static discharges that can cause the component to fail. To avoid this problem, follow the antistatic practices as described in Chapter 4.



1. Perform the procedures described in Chapter 4.

2. Locate the DIMM that you want to remove.

Use FIGURE 5-11 and TABLE 5-1 to identify the DIMM that you want to remove.


FIGURE 5-11 DIMM Locations

Figure showing the location of the memory DIMMs in the server.


TABLE 5-1 maps the DIMM names that are displayed in faults to the socket numbers that identify the location of the DIMM on the motherboard. The Channel/Rank/DIMM locations (for example, CH0/R0/D0) are silkscreened on the board and on a label near the board.


TABLE 5-1 DIMM Names and Socket Numbers

Socket Number

DIMM Name Used in Messages*

J0501

J0601

J0701

J0801

J1001

J1101

J1201

J1301

CH0/R0/D0

CH0/R0/D1

CH0/R1/D0

CH0/R1/D1

CH3/R0/D0

CH3/R0/D1

CH3/R1/D0

CH3/R1/D1


* DIMM names in messages are displayed with the full name, such as MB/CMP0/CH0/R1/D1, but this table lists the DIMM name with the preceding MB/CMP0 omitted for clarity.

3. Note the DIMM location so that you can install the replacement DIMM in the same socket.

4. Push down on the ejector levers on each side of the DIMM until the DIMM is released.

5. Grasp the top corners of the DIMM and remove it from the motherboard.

6. Place the DIMM on an antistatic mat.

5.5.2 Installing DIMMs

Use the following guidelines and FIGURE 5-11 and TABLE 5-1 to plan the memory configuration of your server.

1. Unpack the replacement DIMMs and place them on an antistatic mat.

2. Ensure that the socket ejector tabs are in the open position.

3. Line up the replacement DIMM with the connector.

4. Push the DIMM into the socket until the ejector tabs lock the DIMM in place.

5. Perform the procedures described in Chapter 6.



Note - You must replace the top cover as instructed in the Chapter 6 chapter before proceeding with these instructions. The top cover must be in place for ALOM CMT to detect that a DIMM has been replaced.



6. Gain access to the ALOM sc> prompt.

Refer to the Advanced Lights Out Management (ALOM) CMT Guide for instructions.

7. Run the showfaults -v command to determine how to clear the fault.

The method you use to clear a fault depends on how the fault is identified by the showfaults command.

then run the enablecomponent command to enable the FRU:


sc> enablecomponent MB/CMP0/CH0/R0/D0

8. Perform the following steps to verify the repair:

a. Set the virtual keyswitch to diag so that POST will run in Service mode.


sc> setkeyswitch diag

b. Issue the poweron command.


sc> poweron

c. Switch to the system console to view the POST output.


sc> console

Watch the POST output for possible fault messages. The following output is a sign that POST did not detect any faults:


.
.
.
0:0>POST Passed all devices.
0:0>
0:0>DEMON: (Diagnostics Engineering MONitor)
0:0>Select one of the following functions
0:0>POST:Return to OBP.
0:0>INFO:
0:0>POST Passed all devices.
0:0>Master set ACK for vbsc runpost command and spin...



Note - Depending on the configuration of ALOM CMT POST variables and whether POST detected faults or not, the system might boot, or the system might remain at the ok prompt. If the system is at the ok prompt, type boot.



d. Return the virtual keyswitch to normal mode.


sc> setkeyswitch normal

e. Issue the Solaris OS fmadm faulty command.


# fmadm faulty

No memory or DIMM faults should be displayed.

If faults are reported, refer to the diagnostics flow chart in FIGURE 3-1 for an approach to diagnose the fault.

9. Obtain the ALOM CMT sc> prompt.

10. Run the showfaults command.

If the fault was detected by the host and the fault information persists, the output will be similar to the following example:


sc> showfaults -v 
ID Time           FRU               Fault 
0 SEP 09 11:09:26 MB/CMP0/CH0/R0/D0 Host detected fault
MSGID:
SUN4V-8000-DX UUID: f92e9fbe-735e-c218-cf87-9e1720a28004

If the showfaults command does not report a fault with a UUID, then you do not need to proceed with the following steps because the fault is cleared.

11. Run the clearfault command.


sc> clearfault f92e9fbe-735e-c218-cf87-9e1720a28004 

12. Switch to the system console.


sc> console

13. Issue the fmadm repair command with the UUID.

Use the same UUID that you used with the clearfault command.


# fmadm repair f92e9fbe-735e-c218-cf87-9e1720a28004


5.6 Replacing the Motherboard and Chassis

5.6.1 Removing the Motherboard and Chassis

The motherboard and chassis are replaced as a unit. Therefore, you must remove all FRUs and associated cables from your chassis, and install them in the new chassis.

1. Perform the procedures described in Chapter 4.

2. Remove the PCI-Express card.

See Section 5.1, Replacing the Optional PCI-Express Card.

3. Remove the fan tray assembly and cable.

See Section 5.2, Replacing the Fan Tray Assembly.

4. Remove the power supply and cable.

See Section 5.3, Replacing the Power Supply.

5. Remove the hard drive and cable.

See Section 5.4, Replacing a Hard Drive.

6. Remove all DIMMs from the motherboard assembly.

See Section 5.5, Replacing DIMMs.

7. Remove the socketed system configuration SEEPROM from the motherboard and place it on an antistatic mat.

The system configuration SEEPROM contains the persistent storage for the host ID and Ethernet MAC addresses of the system, as well as the ALOM configuration including the IP addresses and ALOM user accounts, if configured. This information will be lost unless the system configuration SEEPROM is removed and installed in the replacement motherboard. The PROM does not hold the fault data, and this data is no longer accessible once the motherboard and chassis assembly is replaced.

The location of this SEEPROM is shown in Appendix A.

5.6.2 Installing the Motherboard and Chassis

1. Replace the PCI-Express card.

See Section 5.1, Replacing the Optional PCI-Express Card.

2. Replace the fan tray assembly and cable.

See Section 5.2, Replacing the Fan Tray Assembly.

3. Replace the power supply and cable.

See Section 5.3, Replacing the Power Supply.

4. Replace the hard drive and cable.

See Section 5.4, Replacing a Hard Drive.

5. Replace the memory DIMMs.

See Section 5.5, Replacing DIMMs.

6. Replace the socketed system configuration SEEPROM.

The location of this SEEPROM is shown in Appendix A.

7. Perform the procedures described in Chapter 6.

8. Boot the system and run POST to verify that the system is fully operational.

See Section 3.4, Running POST.


5.7 Replacing the Clock Battery

5.7.1 Removing the Clock Battery on the Motherboard

1. Perform the procedures described in Chapter 4.

2. Using a small flathead screwdriver, carefully pry the battery from the motherboard (FIGURE 5-12).


FIGURE 5-12 Removing the Clock Battery From the Motherboard

Figure showing how to remove the clock battery from the motherboard.


5.7.2 Installing the Clock Battery on the Motherboard

1. Unpack the replacement battery.

2. Press the new battery into the motherboard with the + facing upward (FIGURE 5-13).


FIGURE 5-13 Installing the Clock Battery on the Motherboard

Figure showing how to replace the clock battery on the motherboard.


3. Perform the procedures described in Chapter 6.

4. Use the ALOM setdate command to set the day and time.

Use the setdate command before you power on the host system. For details about this command, refer to the Advanced Lights Out Management (ALOM) CMT Guide.