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Sun Fire X4640 Server Service Manual     Sun Fire X4640 Server Documentation Library
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Sun Fire X4640 Server Service Manual Overview

Controlling Power and Performing Hardware Reset

About Power Modes

Powering the Server On and Off

Controlling Server Power Remotely

Resetting the Server Using the Reset Switch (SW2)

Removing and Installing Components

Important Safety Information

Antistatic Procedures and Precautions

Tools Required for Servicing the Sun Fire X4640 Server

Preparing the Server for Service and Operation

Removal and Replacement Procedures

List of Customer Replaceable Units and Field Replaceable Units

Identifying Components

Replacing the CMOS Battery (CRU)

Replacing or Adding a Hard Drive (CRU)

Replacing a CPU Module and Filler Card (CRU)

Replacing or Adding DIMMs (CRU)

Replacing or Adding PCI Cards (CRU)

Replacing or Adding a Power Supply (CRU)

Replacing the Fan Tray (CRU)

Replacing the Service Processor Board (FRU)

Replacing the DVD Module (FRU)

Replacing the Power Distribution Board (FRU)

How to Remove the Power Distribution Board

How to Install the Power Distribution Board

Bus Bar to DIMM Clearance Verification

Replacing the Fan Tray Carriage (FRU)

Replacing the Front Panel Indicator Board (FRU)

Replacing the Front I/O Board (FRU)

Replacing a Hard Disk Backplane (FRU)

Replacing the Motherboard (FRU)

Updating Field-Replaceable Unit Information

How to Update the Server CPLDs

Configuring the System Using the BIOS Setup Utilities

BIOS and the BIOS Setup Utility

How to Configure the System BIOS

BIOS Setup Utility Screens

BIOS and Service Processor Updates

LSI BIOS Configuration Utility

Sun Fire X4640 Server References and Specifications

Sun Fire X4640 Server Features and Components

Sun Fire X4640 Server Front and Back Panel Features and Components

Sun Fire X4640 Server Specifications

Sun Fire X4640 Server Motherboard Jumpers and Switches

Sun Fire X4640 Server External LED Locations and Meanings

Locating the Sun Fire X4640 Server System Serial Number

Index

How to Install the Power Distribution Board

  1. To remove the power distribution board, see How to Remove the Power Distribution Board.
  2. Align the new board so that the chassis standoffs protrude through its keyed openings, then slide the power distribution board downward to lock it into place.
    image:An illustration that shows how to align the power distribution board in the server.
  3. Align the bus-bar post with the openings in the PDB.
  4. Secure the power distribution board to the bus bars, using the two bus-bar nuts.

    Note - Do not torque the nuts to specification, yet.



    image:An illustration that shows how to secure the power distribution board .
  5. Loosen the topmost (negative) bus-bar nut.

    Do not loosen the lower (positive) bus-bar nut.

  6. Remove enough of the CPU modules or filler cards to provide access to the opposite side of the chassis midwall. See How to Remove a CPU Module or Filler Card.

    Make note of the CPU module and filler card positions, so you can return them to their original slots.

  7. Press and hold the negative bus bar against the chassis midwall (on the motherboard side of the midwall).

    This action removes the flex from the bus bar ensuring that the bus bar lies flat against the chassis midwall.


    image:An illustration showing where to push the negative bus bar.

    Note - The bus bars might be covered with a mylar insulation. Do not remove the insulation. The insulation protects the DIMMs on the CPU module in slot A.


  8. To secure the negative bus bar flat against the midwall, push on the bus bar and tighten the negative bus-bar nut.
    image:An illustration showing the combined effort of pushing on the bus bar and tightening the bus-bar nut.
  9. Use a 3 mil shim stock to verify the minimum clearance between the insulation on the bus bars and the DIMMs on a fully-loaded CPU module. See Bus Bar to DIMM Clearance Verification.

    The DIMMs must not contact the insulation on the bus bars.

  10. Torque both bus-bar nuts to 7 inch-pounds (0.8 newton-meters).
  11. Tighten the captive screws that secures the power distribution board to the chassis.
  12. Reconnect the flex cable connector to the connector on the power distribution board .
    image:An illustration that shows how to connect the flex cable to the power distribution board .
  13. Install all power supplies. See How to Install a Power Supply.
  14. Prepare the server for operation. See How to Prepare the Server for Operation.