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Contents
List of Figures
Title and Copyright Information
Preface
Audience
Documentation Accessibility
Related Information
Conventions
1
Overview to Product Data Management - Discrete
1.1
Features
1.2
System Concepts
1.2.1
Enterprise Requirements Planning and Execution Review
1.3
Menu Overview
1.4
System Integration
Part I Item Entry
2
Overview to Item Entry
2.1
Objectives
2.2
About Item Entry
2.3
Before You Begin
3
Enter Item Master Information
3.1
Entering Item Master Information
3.1.1
What You Should Know About
3.2
Entering Basic Item Information
3.2.1
What You Should Know About
3.3
Entering Item Text
3.3.1
Before You Begin
3.4
Assigning Item Responsibility
3.5
Entering Item Classification Codes
3.6
Entering Item Unit of Measure Information
3.7
Entering Item Manufacturing Information
3.8
Entering Item Grade and Potency Information
3.8.1
What You Should Know About
3.8.2
Processing Options
4
Enter Branch/Plant Information
4.1
Entering Branch/Plant Information
4.1.1
What You Should Know About
4.2
Assigning an Item to a Branch/Plant
4.3
Working with Item Locations
4.3.1
What You Should Know About
4.4
Entering Item Branch/Plant Manufacturing Information
4.4.1
What You Should Know About
4.4.2
Processing Options
Part II Discrete Manufacturing
5
Overview to Discrete Manufacturing
5.1
Objectives
5.2
About Discrete Manufacturing
5.3
About Bills of Material
5.3.1
Types of Bills of Material (BOM)
5.3.1.1
Super Bill of Material
5.3.1.2
Modular Bills of Material
5.3.2
Percent Bill of Material
5.3.2.1
Example: Percent Bill
5.3.3
Phantom Item
5.3.4
Batch Bill of Material
5.3.4.1
Example: MRP Orders
5.3.5
Bill of Material Configurations
5.3.6
Features
5.3.6.1
Copy Bills of Material by Branch Plant
5.3.7
Parent/Component Relationship
5.3.7.1
Example: Relationships in a Single Level Bill of Material
5.3.7.2
Example: Relationships in an Indented Bill of Material
5.3.8
Substitute Item
5.4
About Component Locators
5.5
About Work Centers
5.5.1
Work Center System Integration
5.5.2
Work Center Arrangement
5.6
About Routings
5.6.1
Features
5.6.2
Master Routing
5.6.3
Batch Routing
5.6.4
Alternate Operation
5.7
About Lead Times
5.8
Training Class Case Study
5.9
Tables
6
Set Up Discrete Manufacturing
6.1
Before You Begin
6.2
Setting Up Manufacturing Constants
6.2.1
What You Should Know About
6.3
Setting Up Bill of Material Types
6.4
Setting Up Time Basis Codes
6.5
Setting Up Standard Procedure Descriptions
6.6
Setting Up a Shop Floor Calendar
6.6.1
What You Should Know About
6.6.2
Generating Shop Floor Calendar
6.6.3
Processing Options
6.7
Setting Up a Make/Buy Table
6.8
Setting Up Routing Types
6.9
Setting Up Kanbans
6.9.1
Generating Kanbans
6.9.2
Processing Options
7
Work With Bills of Material
7.1
Entering Parent Items
7.2
Working With Components
7.2.1
What You Should Know About
7.2.2
What You Should Know About
7.2.3
What You Should Know About
7.2.4
What You Should Know About
7.3
Enter Planning Bill and Kit Information
7.4
Enter Production Information
7.4.1
What You Should Know About
7.4.2
Processing Options
7.5
Enter Component Locators
7.5.1
What You Should Know About
7.5.2
Processing Options
7.6
Working With Text
7.7
Changing Multiple Bills of Material
7.7.1
Before You Begin
7.7.2
What You Should Know About
7.7.3
Example: Where Used Update Report
7.7.4
Processing Options
7.8
Verifying Bills of Material
7.8.1
Example: Integrity Analysis Report with Errors
7.8.2
Example: Integrity Analysis Report without Errors
7.8.3
What You Should Know About
7.9
Copying Bills of Material
7.9.1
What You Should Know About
8
Review Bills of Material
8.1
Reviewing Bills of Material
8.1.1
What You Should Know About
8.2
Locating ECO Information
8.3
Locating Bills of Material
8.3.1
Processing Options
8.4
Comparing Bills of Material
8.4.1
Processing Options
8.5
Copying Bills of Material
8.6
Reviewing the BOM Change Log
8.7
Printing Bill of Material Information
8.7.1
Single Level Bill Report
8.7.2
Processing Options
8.7.3
Multi-Level Bill Report
8.7.4
Processing Options
8.7.5
Where Used Report
8.7.6
Processing Options
8.7.7
Bill Comparison Report
8.7.8
Processing Options
9
Work with Work Centers
9.1
Entering Work Centers
9.2
Entering Costing and Accounting Information
9.3
Reviewing Operations by Work Center
10
Work with Routings
10.1
Overview
10.1.1
Before You Begin
10.2
Entering Routings
10.2.1
What You Should Know About
10.2.2
What You Should Know About
10.3
Entering Outside Operations
10.3.1
What You Should Know About
10.3.2
Processing Options
10.4
Working With Text
10.5
Updating Component Scrap
10.5.1
What You Should Know About
10.6
Reviewing Routing Information
10.6.1
What You Should Know About
10.6.2
Processing Options
10.7
Printing Routing Information
11
Work with Lead Times
11.1
Working with Lead Times
11.1.1
What You Should Know About
11.2
Reviewing Lead Times
11.2.1
What You Should Know About
11.2.2
Processing Options
11.3
Generating Lead Times
11.3.1
Processing Options
Part III Engineering Change Management
12
Overview to Engineering Change Management
12.1
Objectives
12.2
About Engineering Change Management
12.2.1
What Is an ECO (Engineering Change Order)?
12.2.2
Features
12.2.3
System Integration
12.2.4
Who Is Involved in the ECO Process?
12.2.5
What Kinds of Changes Can I Define?
12.3
About ECO Revision Levels
12.3.1
Tables
12.3.2
Before You Begin
13
Set Up Engineering Change Orders
13.1
Setting Up Engineering Change Orders
13.2
Setting Up Engineering Change Order Codes
13.3
Setting Up Next Numbers for Engineering Change Orders
13.4
Setting Up Approval Routings
13.4.1
Processing Options
13.4.2
What You Should Know About
14
Work With Engineering Change Orders
14.1
Locating Existing ECOs
14.1.1
Processing Options
14.2
Entering ECOs
14.2.1
What You Should Know About
14.2.2
Processing Options
14.3
Defining Routings for ECOs
14.4
Defining Changes
14.4.1
What You Should Know About
14.4.2
What You Should Know About
14.4.3
Processing Options
14.5
Reviewing Pending Orders
14.6
Defining Details for ECOs
14.6.1
Processing Options
14.7
Notifying ECO Reviewers
14.7.1
What You Should Know About
14.7.2
Processing Options
15
Review Engineering Change Orders
15.1
Reviewing Engineering Change Orders
15.2
Locating ECO Information
15.2.1
Processing Options
15.2.2
Processing Options
15.2.3
Processing Options
15.3
Reviewing Future Bills of Material
15.3.1
Processing Options
15.4
Printing ECO Information
15.4.1
ECO Details Report
15.4.2
Processing Options
15.4.3
Open ECO Report
16
Approve Engineering Change Orders
16.1
Approving Engineering Change Orders
16.1.1
Before You Begin
16.2
Reviewing ECOs for Approval
16.2.1
What You Should Know About
16.2.2
Processing Options
16.3
Updating Bills of Material
16.3.1
Before You Begin
16.3.2
Example: Engineering Change Population Report
16.3.3
What You Should Know About
16.3.4
Processing Options
Part IV Processing Options
17
Item Entry Manufacturing Processing Options
17.1
Item Master Revisions (P4101)
17.2
Branch/Plant Item Information (P41026)
17.3
Item / Branch Duplication (P41015)
18
Discrete Manufacturing Processing Options
18.1
Work Day Calendar (P00071)
18.2
Calendar Generation (P0007G)
18.3
Bill of Material Revisions (P3002)
18.4
Component Inquiry by Locator (P30155)
18.5
Where Used BOM Update (P30520)
18.6
Bill of Material Inquiry (P30200)
18.7
Where Used Inquiry (P30201)
18.8
Bill of Material Comparison (P30204)
18.9
Single Level Bill of Material (P30410)
18.10
Multi-Level Bill of Material (P30415)
18.11
Material Where Used List (P30420)
18.12
Bill of Material Comparison Print (P30425)
18.13
Standard Routing Information (P30430)
18.14
Routing Inquiry (P30203)
18.15
Lead Time Inquiry (P30207)
18.16
Lead Time Generator (P30822)
19
Engineering Change Management Processing Options
19.1
Approval Routing Master (P4808)
19.2
ECO Workbench (P30225)
19.3
ECO Maintenance (P48020)
19.4
Parts List Detail (P3013)
19.5
Data Entry - ECO Detail (P48092)
19.6
Order Approval Notification (P48181)
19.7
ECO Revision Inquiry (P30135)
19.8
Approval Audit/Review (P48185)
19.9
Assignment Review (P30220)
19.10
Future Bill Inquiry (P30210)
19.11
ECO Work Order Print (P48020P)
19.12
ECO Approval (P4818)
19.13
ECO - Bill of Material Population (P30510)
20
Z File Processing Options
20.1
Bill of Material Master - Z File (P3002Z)
20.2
Routing Master Revisions - Z File (P3003Z)
20.3
Work Center Revisions - Z File (P3006Z)
20.4
Work Center Rate Revisions - Z File (P30061Z)
20.5
ECO Parts List - Z File (P3013Z)
20.6
Related Items List Window - Z File (P30131Z)
20.7
ECO Work Order Entry - Z File (P48020Z)
A
Lead Time Calculations
A.1
Understanding Lead Time Calculations
A.1.1
Total Queue/Move Hours
A.1.2
Setup Hours
A.1.3
Level Lead Time
A.1.4
Per Unit Lead Time
A.1.5
Cumulative Lead Time
A.1.6
Manufacturing Lead Time
A.1.7
Lead Times for Purchased Parts
A.2
Avoiding Common Mistakes
B
Functional Servers
B.1
About Functional Servers
B.1.1
Example: Voucher Processing Functional Server
C
Import Mass Data into Manufacturing Systems
Index
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