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Capacity Modifications and Simulation

You can simulate different shop floor conditions by modifying the routing-based available capacity for a resource using simulation sets. You can specify a simulation set when reviewing RCCP and CRP plans, and review the effects of the resource modifications on your master schedules and MRP plans.

You can use a simulation set to group multiple capacity modifications for a specific department, resource, and shift combination. When making a capacity modification, you can add a workday, delete a workday or modify the number of capacity units available to the shift.

The following table illustrates how you could use capacity modifications to simulate a ramp-up schedule for a new resource, D1, R4, due to be installed on 07-MAR. In this example, Production can estimate that it will be six weeks before the resource is fully operational. One unit of D1, R4 is assigned to Shift 1 which is available 6 hours/day, 5 days/week.

Capacity modifications are always added to existing capacity. With no capacity modifications the available hours for D1, R4 is 1 x 6 x 5 = 30 hours/week. The capacity modification for 01-JAN to 04-MAR creates additional available hours of -1 x 6 x 5 = -30. The net available hours for the period is 30 - 30 = 0 hours/week. The capacity modification for 07-MAR to 11-MAR creates additional available hours of -1 x 5 x 5 = -25 hours/week. The net available hours for the period is 30 - 25 = 5 hours/week.

Modification Date From Date To Time From Time To Capacity Change Simulation Set
Modify capacity 01-JAN 04-MAR 06:00 12:00 -1 Set 1
Modify capacity 07-MAR 11-MAR 07:00 12:00 -1 Set 1
Modify capacity 14-MAR 18-MAR 08:00 12:00 -1 Set 1
Modify capacity 21-MAR 25-MAR 09:00 12:00 -1 Set 1
Modify capacity 28-MAR 01-APR 10:00 12:00 -1 Set 1
Modify capacity 04-APR 08-APR 11:00 12:00 -1 Set 1

The following table illustrates the impact of the capacity modifications on the net available hours for D1, R4 for the entire ramp-up period.

Date From Date To Available Hours Capacity Modification Net Hours Available
01-JAN 04-MAR 30 -30 0
07-MAR 11-MAR 30 -25 5
14-MAR 18-MAR 30 -20 10
21-MAR 25-MAR 30 -15 15
28-MAR 01-APR 30 -10 20
04-APR 08-APR 30 -5 25
11-APR   30   30

You can choose to implement a simulation set in Oracle Work in Process. The work in process scheduling process considers the capacity modifications contained in the implemented simulation set when generating detailed shop floor schedules.

See Also

Defining a Department

Creating Simulation Sets

Creating a Workday Calendar


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