This chapter covers the following topics:
Oracle Flow Manufacturing is a comprehensive manufacturing software solution that supports demand driven flow and lean manufacturing techniques designed to reduce product cycle times, minimize inventories, simplify production, and improve product quality. These techniques provide manufacturing operations with the ability to quickly respond to changing customer needs in an E-Business environment.
This section provides information on the common prerequisites, profile options, and data setups required for executng the Oracle Flow Manufacturing flows. Flow specific requirements are documented along with the flow in the subsequent sections.
None.
Not applicable.
Not applicable.
Not applicable.
This flow creates a flow schedule for flow assembly, completes the line operation and flow schedule with back flush components.
This section provides information on prerequisites, profile options, and data setups required to execute the Complete Line Operation and Flow Schedule flow.
Complete_Line_Operation_And_Flow_Schedule
The following are the prerequisites for executing this flow:
A network mapping is created in graphical line designer for the flow line and flow assembly
Collections plans are created and associated with the transaction work order-less completions (Flow Manufacturing)
Line operation (Flow Manufacturing Workstation) is complete for entering quality results
Not.applicable.
The following predefined data must be used:
| Window Name | Field Name | Field Value |
|---|---|---|
| Line Scheduling Work bench | Scheduling Rule | NEW RULE |
| WIP Parameters | Class | Flow |
| Define Schedule Rules | Leveling | Mixed Model |
| Define Schedule Rules | Criteria Name | Order Request Date |
| WIP Parameters | Default Discrete Class | Flow |
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Organization | Organization Name | V1 – Master org | |
| Organization | Organization Name | S1 – Child org | |
| Subinventories | Name | Stores | |
| Line Scheduling Work bench | Assembly | CHA_FLM_LSR_ASSY | |
| Bill of Material | Components | CHA_LOT_SR_CMP1 | Lot and serial controlled component with supply type : Operation Pull |
| Bill of Material | Components | CHA_SR1 | Serial controlled component with supply type: Operation Pull |
| Bill of Material | Components | CHA_CMP1 | Plain component with supply type : Assembly Pull |
| Flow Routing | Standard Operation | op10 | Standard Operation must have event attached |
| Flow Routing | Standard Operation | Op20 | Standard Operation must have event attached |
| Flow Routing | Standard Operation | Op30 | Standard Operation must have event attached |
| Flow Routing | Standard Events | e1 | Standard Events must have resource attached |
| Flow Routing | Standard Events | e2 | Standard Events must have resource attached |
| Flow Routing | Standard Events | e3 | Standard Events must have resource attached |
| Flow Routing | Standard Processes | pr10 | Standard Processes must have events attached |
| Flow Routing | Standard Processes | Pr20 | Standard Processes must have events attached |
| Flow Routing | Standard Processes | Pr30 | Standard Processes must have events attached |
| Collection Plans | Collection Plan | QAFLMCMPNM | Collection plan during flow schedule completion |
| Collection Plans | Collection Plan | QAFLMOPNM | Collection plan during operation completion |
| Collection Plans | Plan Type | WIP Inspection | |
| Collection Plans | Item | (A user defined value) | Use Predefined Element |
| Collection Plans | Quantity | (A user defined value) | Use Predefined Element |
| Collection Plans | Component Item | (A user defined value) | Use Predefined Element |
| Collection Plans | Production Line | (A user defined value) | Use Predefined Element |
| Collection Plans | Comments | Data type 'Char' |
This flow creates flow routing, bill of material, books a sales order, sets up flow sequencing, and creates component availability constraint rule for one of the components in the bill of material. It also creates and runs the flow sequencing task, verifies if the flow schedule is created for the sale order demand in the Line Scheduling Workbench.
This section provides information on prerequisites, profile options, and data setups required to execute the Verify Create Flow Schedule in Sequencing Workstation flow.
Verify_Create_Flow_Schedule_In_Sequencing_Workstation
The following is a prerequisite for executing this flow:
A network mapping is created in graphical line designer for the flow line and flow assembly
Not.applicable.
The following predefined data must be used:
| Window Name | Field Name | Field Value |
|---|---|---|
| WIP Parameters | Default Discrete Class | Flow |
| Department | Class | Flow Prod |
The following data must be set up:
| Window Name | Field Name | Field Value |
|---|---|---|
| Organization | Organization Name | S1 – Child org |
| Sales order | Customer number | 1006 |
| Subinventories | Name | Stores |
| Subinventories | Name | Floor stock |
This flow creates a flow schedule for the parent flow assembly, runs feeder line synchronization by passing the main line, and verifies the flow schedule created for the feeder line and quantity created for the feeder line item.
This section provides information on prerequisites, profile options, and data setups required to execute the Feeder Line Synchronization flow.
Feeder_Line_Synchronization
The following is a prerequisite for executing this flow:
A network mapping is created in graphical line designer for the flow line and flow assembly
Not.applicable.
The following predefined data must be used:
| Window Name | Field Name | Field Value |
|---|---|---|
| WIP Parameters | Default Discrete Class | Flow |
| Department | Class | Flow Prod |
The following data must be set up:
| Window Name | Field Name | Field Value | Comments |
|---|---|---|---|
| Organization | Organization Name | V1 – Master org | |
| Organization | Organization Name | S1 – Child org | |
| Production line | Line | skr-line2 | |
| Production line | Line | skr-line3 | |
| Item master | Item name | CS_CHILD_LINE2 | Use Finished Item template |
| Item master | Item name | CS_CHILD_LINE3 | Use Finished Item template |
| Subinventories | Name | Stores |
This flow creates flow assembly components, flow routing and bill of materials. It also creates a flow schedule for the flow assembly, and finally moves the component for the order and for the flow schedule from one subinventory to the other.
This section provides information on prerequisites, profile options, and data setups required to execute the Mobile Component Pick Release Forms flow.
Mobile_Component_Pick_Release_Forms
None.
Not.applicable.
The following predefined data must be used:
| Window Name | Field Name | Field Value |
|---|---|---|
| WIP Parameters | Default Discrete Class | Flow |
| Department | Class | Flow Prod |
The following data must be set up:
| Window Name | Field Name | Field Value |
|---|---|---|
| Organization | Organization Name | V1 – Master org |
| Organization | Organization Name | S1 – Child org |
| Subinventories | Name | Stores |
| Subinventories | Name | Floorstock |
This flow creates components, flow routing, and pull sequences for the components, and generates cards. It then creates a flow schedule for the flow assembly and replenishes the cards for the components in the Flow Workstation HTML page.
This section provides information on prerequisites, profile options, and data setups required to execute the Kanban Replenishment flow.
Kanban_Replenishment
None.
Not.applicable.
The following predefined data must be used:
| Window Name | Field Name | Field Value |
|---|---|---|
| WIP Parameters | Default Discrete Class | Flow |
| Department | Class | Flow Prod |
The following data must be set up:
| Window Name | Field Name | Field Value |
|---|---|---|
| Organization | Organization Name | V1 – Master org |
| Organization | Organization Name | S1 – Child org |
| Subinventories | Name | Stores |
| Subinventories | Name | RIP |