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Manufacturing Scorecard Summary

The following table contains a summary of the KPIs that are delivered with Manufacturing Scorecard. It lists the KPI description, dimension or object type, perspective type, and KPI calculation definition.

KPI Name

Dimension (Object Type)

Perspective

KPI Calculation

Total Product Revenue

Business Unit

Financial

Calculates the total revenue of all products sold .

Inventory Cost

Business Unit

Internal

Total of all inventory costs.

Supply Chain Cost

Business Unit

Internal

sum of all supply chain related costs / (total product revenue – total product profit)

Supply Chain Adaptation Time

Business Unit

Internal

# days to identify environmental change & devise response + # days to achieve supply of material for new demand level + days to achieve sustained production rate for new demand level + # days to achieve sustained delivery rate at required service levels

Return on Supply Chain Assets

Business Unit

Internal

Supply Chain Revenue Contribution / Supply Chain Fixed Asset Value

Perfect Order Fulfillment

Business Unit

Internal

[total orders shipped on time and in full - orders with faulty documentation - orders with shipping damage] / [total orders]

Order Fulfillment Lead Time (average)

Business Unit

Internal

[actual lead times for orders shipped] / [total number of orders shipped]

Total # of Purchase Orders

Business Unit

Internal

Total number of purchase orders for a period.

Total # of Shipments

Business Unit

Internal

Total # of shipments made for a period.

# Shipments On-Time & Qty Correct

Business Unit

Internal

# shipments made by the commit date with the quantity requested.

Sum of Shipment Lead Times

Business Unit

Internal

Sum difference between shift date and request date.

# of On-Time Shipments

Business Unit

Internal

# shipments made on or before the scheduled date.

# Shipments With Backorder Qty

Business Unit

Internal

# shipments made having a backorder amount.

# Shipments Made In-Full

Business Unit

Internal

# shipments made with the correct requested quantity.

Total # of Orders Received

Business Unit

Internal

Total number of orders received in a period.

# of Orders Invoiced Correctly

Business Unit

Internal

# Orders received with correct invoice amount.

Purchase Qty Accepted

Business Unit

Internal

Sum of QTY_SH_ACCPT_SUOM for all orders received

# Orders Received On-Time

Business Unit

Internal

# of orders received by the promised date

# Orders Received Qty Correct

Business Unit

Internal

# orders received with the correct order quantity

Total Order Qty Received

Business Unit

Internal

Sum of QTY_SH_RECVD_SUOM for all orders received

Total purchase amount

Business Unit

Internal

Sum of MERCH_AMT_BSE for all orders

Purchase amount under contract

Business Unit

Internal

Sum of MERCH_AMT_BSE where CNTRCT_ID is not NULL'

Customer Satisfaction Score

Business Unit

Internal

Average of customer satisfaction scores.

Cost Of Goods Sold

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

% PO Invoiced Correct

Business Unit

Supplier

(# of purchase orders invoiced correctly / total # purchase orders) * 100

% Orders Returned

Business Unit

Internal

# orders returned within a period / # orders shipped within same period

% Orders Received On Time

Business Unit

Internal

% of orders received on time.

% Ordered Quantity Correct

Business Unit

Internal

(quantity received correct / total receipt quantity) - (received qty correct / receipts qty shipped) * 100

% Ordered ($) Under Contract

Business Unit

Internal

(purchased amount under contract / purchased amount closed) * 100

% On Time Delivery

Business Unit

Internal

# shipments made per commit date / total # shipments made

% Returned

Business Unit

Internal

(# orders returned within a period / # orders shipped within same period) * 100

Days Payable Outstanding

Business Unit

Internal

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Days of Inventory Supply

Business Unit

Internal

Current days of inventory supply

Days Sales Outstanding

Business Unit

Internal

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

% Perfect Order Fulfillment

Business Unit

Internal

( (# shipments made on time per a requested date - # shipments having errors ) / total # shipments) * 100

Sum of Supply Chain Costs

Business Unit

Internal

MFG_CST011 + MFG_CST012 + MFG_CST013 + MFG_CST014 + MFG_CST015 + MFG_CST016 + MFG_CST017

Cash to Cash Cycle Time

Business Unit

Internal

(total inventory days of supply + days of sales outstanding) - days of payables outstanding

# Shipments Having Errors

Business Unit

Internal

# of instances of product returns for a period

# Returned Orders

Business Unit

Internal

# of instances of product returns for a period

% Receipts Qty Correct

Business Unit

Internal

( MFG_RCV003 / MFG_RCV001 ) * 100

% Backorders

Business Unit

Internal

# shipments having a backorder qty / total # of shipments made

# of Orders Shipped

Business Unit

Internal

Total # of shipments.

# of Orders Shipped On Time

Business Unit

Internal

# of on-time shipments.

Delivery Performance

Business Unit

Internal

Percent on time delivery.

Average Item Cost (Unit Cost Per Item)

Business Unit

Internal

Sum of (std_cost) / sum of (items)

Average Item Inventory

Business Unit

Internal

Sum of (qty_onhand) / sum of (items)

Average Item Use Per Month

Business Unit

Internal

use_per_year / 12

Inventory Dollar Days

Business Unit

Internal

unit cost * (average inventory / average use per month)

Investment

Business Unit

Internal

material costs + cost of work in progress + finished goods costs + facilities costs + equipment costs

Raw Material Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Work in Progress Cost

Business Unit

Internal

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Facilities Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Equipment Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Inventory Turns

Business Unit

Internal

throughput / inventory

Net Profit

Business Unit

Internal

throughput – operating expense

Operating Expense

Business Unit

Internal

throughput – operating expense

Cost of Salary and Wages

Business Unit

Internal

wage costs + cost of benefits + utilities costs + insurance costs + lease expenses + interest + taxes

Cost of Benefits

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Cost of Utilities

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Insurance Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Lease Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Interest Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Taxes

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Productivity

Business Unit

Internal

throughput / operating expense

Return on Investment

Business Unit

Internal

net profit / inventory

Throughput

Business Unit

Internal

total sales – total variable expense

Shipment Days Late

Business Unit

Internal

Sum of (ship_date – request_date)

Shipment Value

Business Unit

Internal

Sum of (unit_price * ship_qty)

Throughput Dollar Days

Business Unit

Internal

shipment days late * shipment value

Total Variable Expense

Business Unit

Internal

material cost + sales commissions + shipping costs + packaging costs

Material Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Sales Commissions

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Shipping Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Packaging Costs

Business Unit

Financial

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Respond To Environment Change

Business Unit

Internal

#days to identify environmental change and devise response + # days to achieve supply of material for new demand level + days to achieve sustained make rate for new demand level + # days to achieve sustained delivery rate at required service levels.

Achieve New Material Supply

Business Unit

Internal

# days required to achieve a new material supply schedule.

Achieve New Production Rate

Business Unit

Internal

# days required to implement a new production rate.

Achieve New Delivery Rate

Business Unit

Internal

# days required to achieve a new delivery rate.

Order Management Costs

Business Unit

Internal

Costs associated with order processing.

Procurement Costs

Business Unit

Internal

Costs associated with purchasing and procurement.

Planning Costs

Business Unit

Internal

Costs associated with planning activities.

MIS Costs

Business Unit

Internal

Costs associated with operating MIS operations.

Warranty Costs

Business Unit

Internal

Costs associated with warranty replacements.

Returned Product Costs

Business Unit

Internal

Costs associated with processing returned goods.

Total Product Profit

Business Unit

Internal

Resolved using customer-specific PeopleSoft tree structure defining list of General Ledger account groups.

Supply Chain Fixed Asset Value

Business Unit

Internal

(Supply chain revenue contribution / supply chain fixed asset value) * 100.