39 Oracle Process Manufacturing

This chapter describes flows for Oracle Process Manufacturing (OPM).

39.1 Oracle Process Manufacturing Costing

Oracle Process Manufacturing (OPM) Costing combines detailed cost tracking features with flexible analytical tools to help process manufacturers determine their true product costs. OPM Costing supports Standard, Actual and Lot costing types to calculate costs and create reports to analyze data at the most granular level. Using Oracle Sub-ledger application, necessary accounting entries are created for all the transactions. OPM Costing is part of Oracle Process Manufacturing (OPM), an integrated suite of E-Business applications, which addresses specific needs of process manufacturers.

This chapter describes the following test flows in Oracle Process Manufacturing Costing:

  • OPM Costing Distributions for Inventory Transfers across Organizations

Prerequisites

  • Open inventory accounting period.

  • Open general ledger period.

Profile Options

Not applicable.

Predefined Data

Not applicable.

Setup Data

Not applicable.

39.1.1 OPM Costing Distributions for Inventory Transfers across Organizations

Creates dual unit of measure enabled lot items, purchase orders and shipping networks. Performs inter organization transfer and material receipts. Runs OPM Actual Cost Processor, Cost Update and Pre-Processor.

Prerequisites

None.

Profile Options

Table 39-1 Profile Options for OPM Costing Distributions for Inventory Transfers across Organizations Flow

Profile Name Profile Value

SLA: Accounting Methods Builder Context

OPM (Owner > User)


Predefined Data

Table 39-2 Window Predefined Data for OPM Costing Distributions for Inventory Transfers across Organizations Flow

Window Name Field Name Field Value

Responsibility

Responsibility Name

  1. Manufacturing and Distribution Manager (Process Operations) , Inventory, Items , Master Items

  2. Purchasing, Purchase Orders, Purchase Orders

  3. Inventory, Transactions, Receiving, Receipts

  4. OPM Financials

Item Template

Template

Process Item (with process manufacturing attributes enabled)

OPM Financials, setup, Fiscal Policy

Cost Type

PMAC (Actual Costing)


Table 39-3 Page Predefined Data for OPM Costing Distributions for Inventory Transfers across Organizations Flow

Page Name Field Name Field Value

GL > Accounting Setup Manager > Ledger

Ledger Name

OPM US


Setup Data

Table 39-4 Setup Data for OPM Costing Distributions for Inventory Transfers across Organizations Flow

Window Name Field Name Field Value

Organization

Organization

PRU - US Operations (Process Manufacturing)

 

Inventory Organization

PR is the item master org

PR1-Shipping Organization

PR2-Receiving Organization

Supplier

Supplier Name

Use Supplier as "Bigmart" for creating Purchase Orders and site as "BENTONVILLE".

Unit Of Measure

Unit of Measure

LB & EA


39.2 Oracle Process Manufacturing Execution

Oracle Process Manufacturing Execution ensures manufacturing consistency throughout the production cycle by providing tight control over ingredients and processes, balanced with the flexibility to respond to changing plant conditions. OPM Process Execution is part of the Oracle E-Business Suite, an integrated set of applications that are engineered to work together.

This chapter describes the following test flows in Oracle Process Manufacturing Execution:

Process Manufacturing Batch Creation

Prerequisites

  • Organization parameters.

  • Process execution parameters.

  • Open inventory accounting period.

  • Open general ledger period.

Profile Options

Table 39-5 Profile Options for Oracle Process Manufacturing Execution Flow

Profile Name Profile Value

EDR: Server Time zone

(GMT -07:00) Pacific Time( Make sure to set this value in line with server time zone )

EDR: E-records and E-signatures

No


Predefined Data

Table 39-6 Predefined Data for Oracle Process Manufacturing Execution Flow

Window Name Field Name Field Value

Responsibility

Responsibility Name

Process Engineer (Access to Process Engineer Functionality (Engineering Workbench, Routings, Operations, Recipes)

Formulator (Access to Formulator (New Product Development, Formula/Recipe Management)

Inventory SuperUser (Process Operations) (Access to Oracle Inventory for OPM operating unit and Ledger (PRU - US Operations, OPM US). Access to Reservation form

Manufacturing and Distribution Manager, Process Operations

Order management super user

Advanced Pricing (Access to Price list name :Process)

Production supervisor

(Access to Process manufacturing Make to order program, Make to order rules)

Item Template

Template

Process Item (with process manufacturing attributes , Order management attributes enabled)

Recipe Status

Status Code

Approved for General Use

Price list

Process

Active


Setup Data

Table 39-7 Window Setup Data for Oracle Process Manufacturing Execution Flow

Window Name Field Name Field Value

Order management set ups

Order management system parameters

Item validation org =PR1

Price list set up

Price list

Process

Recipe and Validity Rule

Status

Approved for general use


Table 39-8 Page Setup Data for Oracle Process Manufacturing Execution Flow

Page Name Field Name Field Value

Customer

Customer

Big mart , Location : MAINSHIP


39.2.1 Process Manufacturing Batch Creation Flow

Creates setup for process execution parameters, creates items, on-hand quantity, recipes and batches, reservations and move orders.

Prerequisites

None.

Profile Options

Table 39-9 Profile Options for Process Manufacturing Batch Creation Flow

Profile Name Profile Value

EDR: Server Time zone

Profile value should match the value in the server time zone Profile

EDR: E-records and E-signatures

No


Predefined Data

Not applicable.

Setup Data

Table 39-10 Setup Data for Process Manufacturing Batch Creation Flow

Window Name Field Name Field Value

Production supervisor > Setup > Process Execution parameters

Document Numbering

Automatic


39.3 Oracle Process Manufacturing Product Development

Oracle Process Manufacturing Product Development delivers comprehensive and powerful tools that allow process manufacturers to manage the product lifecycle from inception through production, accelerate innovation to market, assure consistent, quality products, and minimize costs and compliance risks. Oracle Process Manufacturing Quality Management empowers process companies to achieve product consistency, enforce proactive quality assurance, streamline quality lab productivity, and assure customer and regulatory compliance.

This chapter describes the following test flows in Oracle Process Manufacturing Product Development:

  • Process Manufacturing Product Development Setups

Prerequisites

  • Organization parameters.

  • Product development parameters.

Profile Options

Table 39-11 Profile Options for Oracle Process Manufacturing Product Development Flow

Profile Name Profile Value

EDR: E-records and E-signatures

No


Predefined Data

Table 39-12 Predefined Data for Oracle Process Manufacturing Product Development Flow

Window Name Field Name Field Value

User

User Name / Password

Process_ops/welcome

Responsibility

Responsibility Name

Process Engineer (Access to Process Engineer Functionality (Engineering Workbench, Routings, Operations, Recipes)

Formulator (Access to Formulator (New Product Development, Formula/Recipe Management)

Inventory SuperUser (Process Operations) (Access to Oracle Inventory for OPM operating unit and Ledger (PRU - US Operations, OPM US).

Product Development Security Manager

Quality Manager

Manufacturing and Distribution Manager, Process Operations

Approval Management Business Analyst Standard

Item Template

Template

Process Item (with process manufacturing attributes enabled)

Formula Status

Status Code

Approved for General Use


Setup Data

Table 39-13 Setup Data for Oracle Process Manufacturing Product Development Flow

Window Name Field Name Field Value

Organization

Organization

PRU - US Operations (Process Manufacturing)

 

Inventory Organization

LA0 - Lab Organization

 

Inventory Organization

LAB-LAB: Default LAB

 

Inventory Organization

PR1-Main Process Manufacturing

 

Inventory Organization

PR2 - Process Organization

Unit Of Measure

Unit of Measure

LB, EA, CSE, %, g/ml

Product Development Security Manager, Security Control

Formula Security Enabled

No (Disable)

Sub inventory

Sub inventory

PR1 & GEN-RM in Org PR1

Locator

Locator

PR1.1.1. in PR1

GEN-RM.1.1 in GEN-RM

Item

Item

9010 (process enabled, Dual UOM item, Primary UOM : CSE, Secondary UOM: LB, Defaulting=Default), non revision control

Recipe Generation

Recipe Generation

Manual


39.3.1 Process Manufacturing Product Development Setups

Creates setup for product development parameters, formula, routing, recipes and recipe validity rules.

Prerequisites

None.

Profile Options

Not applicable.

Predefined Data

Not applicable.

Setup Data

Not applicable.

39.3.2 Quality Sampling for Purchase Order Receiving

Creates setup for quality specification, validity rules. Creates purchase order and receives inventory, auto-create production samples through workflow.

Prerequisites

None.

Profile Options

Not applicable.

Predefined Data

Not applicable.

Setup Data

Table 39-14 Setup Data for Quality Sampling for Purchase Order Receiving Flow

Window Name Field Name Field Value

Supplier

Supplier

Bigmart, Site BENTONVILLE

Quality Manager > Setup > Tests

Tests

PLPDENSITY

PR1ACTIVE

PR1BRIGHT

PR1DENSITY