Example: Manufacturing Bicycle Frames

The table illustrates a production line that is operating in a repetitive manufacturing environment.

This production line manufactures three aluminum bicycle frames for three different bicycles:

Consuming Location

Material

Operation Number

Work Center

Description

LA.10

50mm aluminum tubing

10

R-112

Cut to length.

20

R-121

Mill ends.

30

R-122

Drill mounting holes and pin.

LA.10

Rear assembly, touring

40

R-112

Cut to length.

50

R-121

Mill ends.

60

R-134

Form rear assembly.

LA.70

Head tube light Bottom tube

70

R-101

Weld frame.

LA.80

Front fork, touring

80

R-103

Inspect welds.