Lead Time Per Unit

The lead time per unit is the sum of the run times, as defined by the prime load codes for the work centers, factored by the routing time basis and converted to the lead time per unit. The lead time per unit sets valid start dates for orders planned in other-than-normal planned order quantity. When you run the Leadtime Rollup program, the system measures the lead time per unit in hours.

The system uses this formula to calculate the lead time per unit:

∑ { ((M or (L x Crew Size))/(E or M)) / ((EF or UT)x(CUM Yield)) } / TIMB1 TIMB2

The system reads the time basis code 1 (TIMB1) from the Item Branch File table (F4102) and the time basis code 2 (TIMB2) from the Routing Master File table (F3003).

If the processing option to override the number of employees or machines in the work center is set to one, the system uses this formula:

∑ { ((M or (L x Crew Size))/(1)) / ((EF or UT)x(CUM Yield)) } / TIMB1 TIMB

This table defines the values used in the formulas:

Value

Description

M or L

Machine or labor hours based on the prime load code

Crew Size

Size of the crew set in the routing (P3003)

SUM

Sum of all operations

TIMB1

Time basis code from the Item Branch File table

TIMB2

Time basis code from the routing

E or M

Number of employees or machines in the work center

EF or UT

Efficiency or utilization from the work center

CUM Yield %

Yield from the routing