How You Manage Warranty Contracts in Work Orders

Several user interfaces enable you to view and manage supplier warranty information in the maintenance work order execution flows.

The warranty solution is meant to support a touchless user experience in simple scenarios where an asset is being repaired under warranty. An example could be unplanned repairs that are covered on a vehicle by a bumper to bumper warranty. If you are using repair coding, then you will most likely rely on the warranty claims validation process to determine warranty applicability or not. An example could be that only the replacement of an alternator is covered by a bumper to bumper new vehicle warranty, while the replacement of brake pads is not.

Regardless of your business processes, the complexity of your warranty setup and the type of repair should govern how you review and confirm if a work order is covered under warranty or not. This review can happen before work order release, work order execution and the warranty claims validation process.

Here are some suggested steps for managing supplier warranty in execution:

  • Before a work order is created for an asset under warranty, it's recommended for a system admin to run the Process Supplier Warranty Contracts - Additions and Changes scheduled process. This process will review every contract, update its calculated expired date (if meter intervals are defined), update the contract status (if expired), create new warranty contracts for purchased items and assets, and enrich assets with supplier warranty details to allow the viewing of warranty in the execution process for a work order. If this process isn't run, then the work order wouldn't be evaluated for warranty repair, nor will it display warranty contracts if they exist for the asset or its related assets. Therefore, it's recommended to schedule this process on a daily basis.
  • After work order creation, you should verify if an asset or its related assets are under warranty. If a maintenance work order has the warranty repair check box = yes in the work order search page, then the repair is expected to be covered under warranty in most cases. However, you must your own business rules for the final determination of warranty in execution. The table below provides guidance and suggested approaches to validate and manage warranty in execution.

Table of information to make warranty decisions on the repair of the asset or its componenets

User Interface Warranty Visibility
Manage Maintenance Work Orders
Search results include a Warranty column, with a check box icon. If the icon is displayed for a work order, then either the work order asset or an asset in its physical hierarchy has an active warranty contract. In most cases, if this checkbox icon is enabled, the repair order is also flagged as a warranty repair.
Note: You must review the work order details for additional warranty information.
Click the icon to access the Edit Work Order user interface, rendering the Supplier Warranty tab and results.

Edit Work Order (Maintenance only) – Supplier Warranty tab

The tab is enabled for all maintenance work orders and displays a count of the number of active warranty contracts, and the list of contracts, by asset that are active.

The list includes contracts for the work order asset, and any related assets in its physical hierarchy.

You must review each warranty contract to verify if the repair is covered or not. If the repair is covered, you wouldn't need to take any further action and the system considers the repair for warranty claims and entitlements.

However, if you find the repair must not be covered, then you can optionally uncheck the Warranty Repair indicator on the General Overview tab, as detailed in the next row. The work order will be disregarded and not considered for warranty claims and entitlements.
Edit Work Order (Maintenance only) – General Overview tab

Work Orders will be automatically indicated as a Warranty Repair or not during creation if there are one or more active warranty contracts for the asset or its related assets.

This is further explained in the next section entitled How You Manage the Warranty Repair Indicator.

  • This indicates that the repair will be considered as covered by warranty and evaluated for warranty claims and entitlements by the scheduled process.
  • Deselecting this check box means the work order will be disregarded and not considered for warranty.

If the Warranty Repair check box is set to yes, then the Match Transaction Codes check box will also be set yes if there are active warranty contracts that have repair transaction codes defined in their base coverages.

  • This indicates that warranty claim entitlements should be created only if there is a matching warranty contract found for an operation transaction for items, resources, or equipment by repair transaction code.
  • Deselecting this check box means the code matching will be disregarded and the first expiring warranty contract will be considered for warranty claim entitlements.
  • If transactions codes are not defined in the warranty contracts, this check box will be set to null and isn't editable.

    This means that coding isn’t considered, and the earliest expiring warranty contract will be used for the warranty claim.

    If both checkboxes are set to No, then there aren’t any active warranty contracts for the asset. Setting the Warranty Repair to yes, without any active contracts, will not result in a warranty claim from the scheduled process.

After a claim is created, both of the check boxes become read-only.

Edit Work Order (Maintenance only) – Operation header

The operation includes these optional fields Reason for Repair Code, Repair Transaction Code and Work to Be Accomplished Code

They are used to describe a repair and will be used in execution for supplier warranty claims and entitlements. These codes are defined using Condition Event Codes for each type of code and will default from a Standard Operation if defined, else they can be manually set or updated.

Edit Work Order (Maintenance only) – Operation Item

The operation includes these optional field Repair Transaction Code

The code is used to describe an item’s system, assembly, and component location on an asset. The code will be used in execution for supplier warranty claims and entitlements. These codes are defined using Condition Event Codes for each type of code and will default from a master item if defined, else it can be manually set or updated.

Edit Work Order (Maintenance only) – Operation Resource

The operation includes these optional fields Reason for Repair Code, Repair Transaction Code and Work to Be Accomplished Code

They are used to describe a repair and will be used in execution for supplier warranty claims and entitlements. These codes are defined using Condition Event Codes for each type of code and will default from a Standard Operation if defined, else they can be manually set or updated.

Manage Maintenance Dispatch List
Search results include a Warranty column, with a check box icon. If the icon is displayed for a work order, then either the work order asset or an asset in its physical hierarchy has an active warranty contract. In most cases, if this checkbox icon is enabled, the repair order is also flagged as a warranty repair.
Note: You must review the work order details for additional warranty information.

Click the icon to access the Edit Work Order user interface, rendering the Supplier Warranty tab and results.

Report Resource Transactions

Each transaction row includes a repair transaction code attribute that can be optionally defined to reflect the asset’s system, component, and item that were repaired.

These attributes will be used for reporting and the warranty claims and entitlements process.

Report Material Transactions – only the version with a Hierarchy viewer

Each transaction row includes a repair transaction code attribute that can be optionally defined to reflect the asset’s system, component, and item that were repaired.

These attributes will be used for reporting as well as the warranty claims and entitlements process.

Note: For more information about the execution of work orders, review the Manage Maintenance Work section .

How You Define Costing for Work Orders

Cost accounting is a required setup that must be routinely maintained in order to track the latest work order costs for materials, resources, and equipment. These costs are then used as the basis for the reimbursement of a warranty repair claim for maintenance work order assets covered under supplier warranty.

It's recommended to define standard costs for items, and resource rates for resources and equipment, in a cost scenario. These costs can then be routinely published and used for work order costing. Work order costs can then be calculated by running several scheduled processes. These processes will transfer work order and inventory transactions to Costing, then create accounting distributions that will populate the work orders costs.

For more information, refer the Cost Accounting section of the guide Implementing Manufacturing and Supply Chain Materials Management

How You Manage the Warranty Repair Indicator

Work Orders will be automatically indicated as a warranty repair or not during creation if there are one or more active warranty contracts for the asset or its related assets. However, based on certain work order type and subtype combinations, you may wish to control the defaulting behavior of this indicator.

For example, work orders created as preventative maintenance by a maintenance program will typically not be a warranty repair. Therefore, you may want to define one or more combinations of work order type and subtype that will not be indicated as a warranty repair during work order creation. A system administrator can define these combinations using settings in the Functional Setup Manager under the task Manage Asset Maintenance Parameters. On the tab entitled Work Order Defaults, you can optionally define the combinations of types. The types can include standard and custom subtype values.

After work order creation, the warranty repair checkbox can be manually set to “yes” or “no” up until a warranty claim has been created. This gives you flexibility to leverage the defaulting logic, while adjusting this indicator after review of the work scope and coverage under supplier warranty.

To define a defaulting combination, create a new row, select the work order type and subtype, then set the Default Warranty Repair Flag indicator to No and click save. This indicates the checkbox will always be set to no during creation and warranty will not be validated. At some point in the future, you can choose to disable the row by setting an inactive date to the present date. You can then verify this validation by manually creating a work order for an asset that has an active warranty contract.
Note: When selecting the Default Warranty Repair Flag indicator, you can optionally select a value of yes. While not required, this combination will consider warranty in setting the indicator, which is the default behavior. Therefore, it is recommended to only define rows with a value of No that will override the default validation.