C H A P T E R  1

Overview

This chapter provides an overview of the Sun StorageTek 6140 Array. It contains the following sections:


Product Overview

The Sun StorageTek 6140 Array is a high-performance, enterprise-class, full 2 or 4 Gigabit per second (Gb/s) Fibre Channel solution that combines outstanding performance with the highest reliability, availability, flexibility, and manageability.

The Sun StorageTek 6140 Array is modular, rackmountable and scalable from a single dual-controller tray (1x1) configuration to a maximum configuration of 1x7 with six additional expansion trays behind one controller tray (FIGURE 1-1).

This section contains an overview of the Sun StorageTek 6140 Array hardware and software.

Figure showing a sample Sun StorageTek 6140 array configuration. Figure showing a sample Sun StorageTek 6140 array configuration consisting of one controller and 6 expansion trays mounted in a Sun cabinet. the arrays are connected to fives data hosts thorugh a fibre channel switch. Two management hosts and configured to manage the array over an Ethernet out-of-band network.

FIGURE 1-1 Sun StorageTek 6140 Array Product Overview


.

Hardware Overview

The Sun StorageTek 6140 Array is a modular storage device that can scale from one controller tray to an array with a maximum of seven trays, consisting of one controller tray and six expansion trays. Each controller or expansion tray can contain 5 to 16 disk drives, allowing the array to support up to 112 disk drives.

The StorageTek 6140 Array can be installed in the Sun Rack 900 /1000 or Sun StorEdge Expansion cabinets.

This section describes the main components of the Sun StorageTek 6140 Array controller and expansion trays.

Controller Tray

A controller tray contains two redundant array of independent disks (RAID) controllers, which operate independently and provide failover capability for the data and management paths. The controller tray is configured for Fibre Channel (FC) or Serial Advanced Technology Attachment (SATA) II disk drives and provides RAID functionality, caching, and disk storage.

TABLE 1-1 describes the controller tray configuration.


TABLE 1-1 Sun StorageTek 6140 Array Controller Tray

Description

Quantity

FC RAID controllers

2

FC/SATA II disk drives

5 -16, 4-Gb or 2-Gb drives per tray

Ethernet ports for management host connections

4 (2 per controller)

4/2 Gbps FC host ports with SFPs

8 (4 per controller)

4/2 Gbps FC expansion ports

4 (2 per controller)

Power supply/fan assemblies

2

Battery Backup Compartments

2


FIGURE 1-2 shows the LEDs and components at the front of the controller tray.

FIGURE 1-2 Controller Tray (Front View)




TABLE 1-2 describes the LEDs and components at the front of the controller tray.



Note - A tray LED icon may not be visible unless the LED is illuminated.



TABLE 1-2 Controller Tray LEDs and Components (Front)

LED/Component

Description

Drive LEDs


Service Action Allowed

Steady blue indicates that service action can be taken on the drive without adverse consequences. Off indicates that the drive is engaged and service cannot be implemented.


Service Action Required

Steady amber indicates that the drive requires service. Off indicates that the drive does not require service.


OK

Steady green indicates that power is applied to the drive and the drive is functioning normally. Off indicates that power is not applied to the drive. Flash indicates that normal activity is in progress.

Tray LEDs


Locate

Steady white identifies the tray after initiation from the management station.


Service Action Required

Steady amber indicates that the tray requires service. Off indicates that the tray does not require service.


OK/Power

Steady green indicates that power is applied to the tray and the tray is functioning normally. Off indicates that power is not applied to the tray. Flash indicates that normal activity is in progress

Tray Components


Alarm Cancel button

Reserved for canceling audio alarm functionality that is not currently activated. Use the management software to review alarms and events.


Rate Select switch

When the switch is in the left position, the link rate for the tray is 4 Gbits/second; When the switch is in the right position, the link rate for the tray is 2 Gbits/second. Set all tray switches to match the link rate of the drive with the lowest link rate of any tray in the array.


Grounding strap connector

Use this connector to connect a grounding strap to the tray before handling the tray or its components.


FIGURE 1-3 shows the ports and components at the back of the controller tray.


FIGURE 1-3 Controller Tray Port and Components (Back View)

TABLE 1-3 describes the ports and components at the back of the controller tray.


TABLE 1-3 Controller Tray Ports and Components (Back)

Ports/Switches

Description

Host ports
(Ch 1 - Ch4)

Four 4-, 2-, or 1-Gbit/second FC Small Form-factor Plug-in (SFP) ports. Ch4 host port is reserved for remote replication (if remote replication is licensed and activated; otherwise, Ch4 is available for host port use).

Note: 1 Gbit/second operation is supported for legacy equipment only).

Ethernet ports
(1 and 2)

RJ-45 Ethernet ports. Ethernet port 1 is used for out-of-band management of the RAID controller. An internal Ethernet device provides standard 10 Mbits/second and 100 Mbits/second full-duplex connectivity. Ethernet port 2 has limited functionality and is reserved for future use.

Expansion ports
(P1 and P2)

4- or 2-Gbit FC ports used to connect to the drive channel device and expansion trays.

Serial port

Port that allows terminal access for display or configuration of the IP addresses for the array, and for recovery of a lost password for the array.

Power supplies

For each controller tray, two power supplies with battery backup. The power supplies provide redundant power to both controllers. If one power supply fails, both controllers are powered by the remaining power supply.

Battery backup compartments

For each controller, a battery backup to maintain the integrity of the controller’s data cache for up to 72 hours in the event of power loss to both controller tray power supplies. See Battery Backup Compartments for more information on the battery backup compartments.


FIGURE 1-4 shows the LEDs and indicators at the back of the controller tray.

FIGURE 1-4 Controller Tray LEDs and Indicators (Back View)


TABLE 1-4 describes the LEDs and indicators at the back of the controller tray.


TABLE 1-4 Controller Tray LEDs and Indicators (Back)

LED/Indicator

Description

Power Supply LEDs


DC

On indicates that the correct DC power is being output from the controller power supply.


Service Action Required

Steady amber indicates that the power supply requires service. Off indicates that the power supply does not require service.


Service Action Allowed

Steady blue indicates that service action can be taken on the power supply without adverse consequences. Off indicates that the power supply is engaged and service action should not be implemented.


AC

On indicates that AC power is being supplied to the controller power supply.

Controller LEDs

ID/Diag display

Seven-segment readouts indicate the ID of the tray and fault diagnostic status codes. See LED Status Codes for definitions of the codes.


Cache Active

Steady green indicates that data is in the cache. Off indicates that all data has been written to disk and the cache is empty.


Service Action Required

Steady amber indicates that the controller requires service. Off indicates that the controller does not require service.


Service Action Allowed

Steady blue indicates that service action can be taken on the controller without adverse consequences. Off indicates that the controller is engaged and service action should not be implemented.

Controller Indicators


Host Port Rate

The combined display indicates the host port link rate for the tray:

  • LED 1 On, LED 2 On - 4 Gbits/second
  • LED 1 Off, LED 2 On - 2 Gbits/second
  • LED 1 On, LED 2 Off - 1 Gbits/second

Expansion Port Rate

The combined display indicates the expansion port link rate for the tray:

  • LED 4 On, LED 2 Off - 4 Gbits/second
  • LED 4 Off, LED 2 On - 2 Gbits/second

Expansion Port Bypass

Steady amber indicates that no valid device is detected and that the drive port is bypassed. Off indicates that there is no small form factor plug-in (SFP) transceiver installed or that the port is enabled.

Ethernet Link Activity
(on upper left-side of Ethernet connector)

Steady green indicates that there is an active connection. Off indicates that there is not an active connection.

Ethernet Link Speed
(on upper right-side of Ethernet connector)

Steady green indicates that the there is a 100BaseTX connection to the port. Off (when Ethernet Status LED is on) indicates that there is a 10BaseT connection to the Ethernet port.


Battery Backup Compartments

The controller tray has a battery backup compartment for each controller in which a battery is housed for power backup.

FIGURE 1-5 shows the location of the battery compartments on the controller and identifies the LEDs on the compartment.

FIGURE 1-5 Battery Backup Compartment LEDs


TABLE 1-5 describes the LEDs on the back of each battery backup compartment.


TABLE 1-5 Battery Backup Compartment LEDs

LED/Indicator

Description


Ready-to-Remove

Steady blue indicates that service action can be taken on the battery backup (that is, it can be removed or disconnected) without adverse consequences. Off indicates that the battery is engaged and should not be removed or disconnected.


Battery Fault

Steady amber indicates that the battery requires replacement. Off indicates that the battery does not require replacement.


Battery Pack Charging

Steady green indicates that the battery is fully charged. A slow blink indicates that the battery is charging. Off indicates that the battery is discharged or off.


Expansion Tray

The expansion tray provides from 5 to 16 additional FC or Serial Advanced Technology Attachment (SATA) II drives. An expansion tray is cabled directly to a controller tray and cannot operate independently.

TABLE 1-6 describes the expansion tray configuration. Check the latest Sun StorageTek 6140 Array Release Notes to verify the current supported configuration.


TABLE 1-6 Sun StorageTek 6140 Array Expansion Tray

Description

Quantity

FC or SATA II disk drives

FC hard disk drives: 73G10K, 73G15K, 146G10K, 146G15K, 300G10K

Five to sixteen 4- or
2-Gbit/second drives.

 

SATA II hard disk drives: 500G7.2K

(500 GB, 7,200 rpm)

Five to sixteen 3-Gbit/second drives with circuitry to support operation in either 4- or 2-Gbit/second environments.

Drive expansion ports

2 pairs per controller. One pair is for current use; an additional port pair (per controller) is reserved for future use. Ports 2A and 2B are disabled in firmware.

Power supply/fan assemblies

2


Figure showing the front and back views of an expansion tray.FIGURE 1-6 shows the ports and components at the back of the expansion tray.

FIGURE 1-6 Expansion Tray Ports and Components (Back)


TABLE 1-7 describes the ports and components at the back of the expansion tray.


TABLE 1-7 Expansion Tray Ports and Components (Back)

Ports/Switches/LEDs

Description

Expansion ports
1A (In), 1B (Out)

Two 4- or 2-Gbit FC ports used to connect to an array controller and/or additional expansion trays.

Serial port

Not used in the expansion trays.

Power supplies

For each expansion tray, two power supplies that provide redundant power to the tray. If one power supply fails, the tray is powered by the remaining power supply.

Reserved expansion ports 2A and 2B

Reserved for future use.


FIGURE 1-7 shows the LEDs at the back of the expansion tray.

FIGURE 1-7 Expansion Tray LEDs and Indicators (Back)


TABLE 1-8 describes the LEDs and indicators at the back of the expansion tray.


TABLE 1-8 Expansion Tray LEDs and Indicators (Back)

LED/Indicator

Description

Power Supply LEDs


DC

On indicates that the correct DC power is being output from the controller power supply.


Service Action Required

Steady amber indicates that the power supply requires service. Off indicates that the power supply does not require service.


Service Action Allowed

Steady blue indicates that service action can be taken on the power supply without adverse consequences. Off indicates that the power supply is engaged and service action should not be implemented.


AC

On indicates that AC power is being supplied to the controller power supply.

Expansion Tray LEDs

ID/Diag display

Seven-segment readouts indicate the ID of the tray and fault diagnostic status codes. See LED Status Codes for definitions of the codes.


Locate

Steady white identifies the controller after initiation from the management station.


Service Action Required

Steady amber indicates that the controller requires service. Off indicates that the controller does not require service.


Service Action Allowed

Steady blue indicates that service action can be taken on the controller without adverse consequences. Off indicates that the controller is engaged and service action should not be implemented.

Expansion Tray Indicators


Expansion Port Rate

The combined display indicates the expansion port link rate for the tray:

  • LED 4 On, LED 2 Off - 4 Gbits/second
  • LED 4 Off, LED 2 On - 2 Gbits/second

Expansion Port Bypass

Steady amber indicates that no valid device is detected and that the drive port is bypassed. Off indicates that there is no SFP installed or that the port is enabled.



LED Status Codes

The following is a list of the meanings of the status codes that may display on the numerical LEDs on the controller or expansion trays.

FF - ESM Boot Diagnostic executing

88 - This ESM is being held in Reset by the other ESM

AA - ESM-A application is booting up

bb - ESM-B application is booting up

L0 - Mismatched ESM types

L2 - Persistent memory errors

L3 - Persistent hardware errors

L9 - Over Temperature

H1 - SFP Speed Mismatch (2 Gb/s SFP installed when operating at 4 Gb/s)

H2 - Invalid/Incomplete Configuration

H3 - Maximum Reboot Attempts Exceeded

H4 - Cannot Communicate with Other ESM

H5 - Midplane Harness Failure

H6 - Firmware Failure

H7 - Current Enclosure Fibre Channel Rate Different than Rate Switch

H8 - SFP(s) Present in Currently Unsupported Slot (2A or 2B)


Common Array Manager Software

The Sun StorageTek 6140 Array is managed by the Sun StorageTek Common Array Manager software. The Common Array Manager provides web browser-based management and configuration from an external management host, data host software that controls the data path between the data host and the array, and a remote CLI client that provides the same control and monitoring capability as the web browser, and is scriptable for running frequently performed tasks.

For information about installing the Common Array Manager software and configuring and managing the array, see the Sun StorageTek Common Array Manager Software Installation Guide.


Overview of the Installation Process

Before you begin to install the array, you must do the following:

The following checklist (TABLE 1-9) outlines all of the tasks required for installing the Sun StorageTek 6140 Array hardware and tells you where you can find detailed procedures. To ensure a successful installation, perform the tasks in the order in which they are presented.


TABLE 1-9 Sun StorageTek 6140 Array Hardware Installation Checklist

Step

Installation Task

Where to Find Procedure

  1.  

Unpack the cabinet and move it into position.

Unpacking guide attached to the outside of the shipping carton

  1.  

Install and secure the cabinet.

  • Sun StorEdge Expansion Cabinet Installation and Service Manual
  • Sun Rack Installation Guide
  1.  

Unpack the rackmounting kit and check its contents.

Preparing the Universal Rail Kit

  1.  

Unpack the tray box and check its contents.

Preparing the Tray

  1.  

Prepare the cabinet for installation.

Preparing the Cabinet

  1.  

Attach the rails to the cabinet.

Attaching the Rails to a Cabinet

  1.  

Mount the controller tray and expansion trays in the cabinet.

Installing a Tray in a Cabinet

  1.  

Attach the power cables.

Connecting the Power Cables

  1.  

Cable the controller tray and expansion trays.

Intertray Cabling

  1.  

Set the link rate for each tray.

Verifying the Link Rate for Each Tray

  1.  

Connect the management host.

Connecting the Management Host

  1.  

Attach the host interface cables.

Connecting Data Hosts

  1.  

Turn on the power.

Powering On the Array