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Attention: The fact that forecast consumption takes place twice, both before and after the creation of the configuration item, is transparent to the user. The purpose of this section is only to provide detailed information.
Attention: Under normal circumstances, no sales order demand is placed for mandatory components. You can also generate derived sales order demand for selected mandatory components, since forecast consumption generates derived sales order demand for all items where you have set Forecast Control to Consume or Consume and Derive. This lets you define and maintain forecasts for key mandatory components as well as models, option classes, and options.
Before you run the AutoCreate Configuration process, forecast consumption uses actual sales order demand for models, option classes, options, and derived sales order demand for selected mandatory components, to consume your forecasts.
Level | Item | BOM Item Type | Forecast Control | Optional | Plan % | FC/ SO |
---|---|---|---|---|---|---|
. 2 | . Laptop Computer | Model | Consume | 90 10 | ||
. . 3 | . . Carrying Case | Standard | Consume and Derive | No | 100% | 90 10 |
. . 3 | . . Keyboard | Standard | Consume and Derive | No | 100% | 90 10 |
. . 3 | . . CPU | Option Class | Consume and Derive | No | 100% | 90 10 |
. . . 4 | . . . 386 Processor | Standard | Consume and Derive | Yes | 65% | 65 |
. . . 4 | . . . 486 Processor | Standard | Consume and Derive | Yes | 35% | 25 10 |
. . 3 | . . Monitor | Option Class | Consume and Derive | No | 100% | 90 10 |
. . . 4 | . . . VGA | Option Class | Consume and Derive | Yes | 70% | 60 10 |
. . . . 5 | . . . . VGA Manual | Standard | Consume and Derive | No | 100% | 60 10 |
. . . . 5 | . . . . VGA1 | Standard | Consume and Derive | Yes | 50% | 25 10 |
. . . . 5 | . . . . VGA2 | Standard | Consume and Derive | Yes | 50% | 35 |
. . . 4 | . . . EGA | Option Class | Consume and Derive | Yes | 30% | 30 |
. . . . 5 | . . . . EGA1 | Standard | Consume and Derive | Yes | 55% | 16.5 |
. . . . 5 | . . . . EGA2 | Standard | Consume and Derive | Yes | 45% | 13.5 |
. . . 4 | . . . Monitor Manual | Standard | None | No | 100% | |
. . 3 | . . Operating System | Option Class | Consume and Derive | Yes | 90% | 80 10 |
. . . 4 | . . DOS | Standard | Consume and Derive | Yes | 80% | 62 10 |
. . 4 | . . UNIX | Standard | Consume and Derive | Yes | 20% | 18 |
Table 1 - 11. Forecast Consumption (Page 2 of 2) |
When creating the configuration item, the AutoCreate Configuration process also creates a single level bill of material for the configuration item. The single level bill includes all ordered options, all mandatory components of all ordered models and options classes, and each ordered model and option class. The models and option classes appear on the configuration bill as phantoms, and are only there to consume forecasts and relieve master schedules. They are not used by the planning process or Oracle Work in Process since all mandatory components from the model and option class bills are also included directly on the single level bill.
The following table illustrates the single-level configuration bill created by the AutoCreate Configuration process in response to the sales order for 10 Laptop Computers with 486 processors, VGA1 monitors, and DOS operating system.
Level | Item | BOM Item Type | Optional |
---|---|---|---|
1 | Laptop Computer-001 | Standard | No |
2 | Laptop Computer | Model | No |
2 | Carrying Case | Standard | No |
2 | Keyboard | Standard | No |
2 | CPU | Option Class | No |
2 | 486 Processor | Standard | No |
2 | Monitor | Option Class | No |
2 | VGA | Option Class | No |
2 | VGA Manual | Standard | No |
2 | VGA1 | Standard | No |
2 | Monitor Manual | Standard | No |
2 | Operating System | Option Class | No |
2 | DOS | Standard | No |
Table 1 - 12. Single Level Bill for Laptop Configuration (Page 1 of 1) |
In the post-configuration stage, forecast consumption uses the sales order demand for the new configuration item to consume forecasts. Typically, you do not have any forecasts defined for unique configurations. Therefore, forecast consumption does not find any forecasts to consume. If forecast explosion cannot find any forecasts to consume, it explodes the configuration bill and consumes forecasts for each model and option class on the bill. It also consumes forecasts for each standard item on the configuration bill where Forecast Control is set to Consume or Consume and Derive.
To ensure that forecast consumption is consistent before and after the AutoCreate Configuration process, forecast consumption only consumes forecasts for standard items on configuration bills where Forecast Control is set to Consume or Consume and Derive.
Attention: If you set Forecast Control to None for an option, and then define forecasts for the option, you get inconsistent forecast consumption before and after the AutoCreate Configuration process. Before the AutoCreate Configuration process, forecast consumption uses actual sales order demand to consume any existing forecasts. After the AutoCreate Configuration process, forecast consumption does not consume those same forecasts since it only consumes forecasts for standard items on configuration bills where Forecast Control is set to Consume or Consume and Derive.
Level | Item | BOM Item Type | Forecast Control | Optional | Plan % | FC/ SO |
---|---|---|---|---|---|---|
1 | Laptop Computer-001 | Standard | Consume | 10 | ||
Table 1 - 13 Sales Order Demand for the Configuration Item (Page 1 of 1) |
Level | Item | BOM Item Type | Forecast Control | Optional | Plan % | FC/ SO |
---|---|---|---|---|---|---|
2 | Laptop Computer | Model | Consume | 90 | ||
. 3 | . Carrying Case | Standard | Consume and Derive | No | 100% | 90 |
. 3 | . Keyboard | Standard | Consume and Derive | No | 100% | 90 |
. 3 | . CPU | Option Class | Consume and Derive | No | 100% | 90 |
. . 4 | . . 386 Processor | Standard | Consume and Derive | Yes | 65% | 65 |
. . 4 | . . 486 Processor | Standard | Consume and Derive | Yes | 35% | 25 |
. 3 | . Monitor | Option Class | Consume and Derive | No | 100% | 90 |
. . 4 | . . VGA | Option Class | Consume and Derive | Yes | 70% | 60 |
. . . . 5 | . . . . VGA Manual | Standard | Consume and Derive | No | 100% | 60 |
. . . . 5 | . . . . VGA1 | Standard | Consume and Derive | Yes | 50% | 25 |
. . . . 5 | . . . . VGA2 | Standard | Consume and Derive | Yes | 50% | 35 |
. . . 4 | . . . EGA | Option Class | Consume and Derive | Yes | 30% | 30 |
. . . . 5 | . . . . EGA1 | Standard | Consume and Derive | Yes | 55% | 16.5 |
. . . . 5 | . . . . EGA2 | Standard | Consume and Derive | Yes | 45% | 13.5 |
. . . 4 | . . . Monitor Manual | Standard | None | No | 100% | |
. . 3 | . . Operating System | Option Class | Consume and Derive | Yes | 90% | 80 |
. . . 4 | . . . DOS | Standard | Consume and Derive | Yes | 80% | 62 |
. . . 4 | . . . UNIX | Standard | Consume and Derive | Yes | 20% | 18 |
Table 1 - 13. Forecast Consumption (Page 2 of 2) |
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