Fulfilling Work Orders from Maintenance Management

This chapter provides an overview of fulfilling work orders from PeopleSoft Maintenance Management and discusses how to:

Click to jump to parent topicUnderstanding Work Order Item Fulfillment from PeopleSoft Inventory

PeopleSoft Maintenance Management manages the maintenance and repair of a capitalized asset. Maintenance and repair of an asset may require parts from PeopleSoft Inventory. Work Orders from PeopleSoft Maintenance Management can place demand for items into a PeopleSoft Inventory business unit. Inventory fulfills the work order item by reserving stock for soft-reserve items (optional) and then using the Fulfill Work Order menu to pick and ship the items. The fulfillment steps of a work order item are different from the fulfillment flow of other demand sources, such as a sales order or a material stock request. The process flow is:

  1. Create a Work Order: A work order is created in PeopleSoft Maintenance Management with items to be fulfilled from inventory.

    A work order is a document authorizing work to be performed and cost to be incurred. Typically, work orders are generated to dispatch labor and material resources to perform construction tasks and maintenance related activities and to track the associated costs. A work order consists of one or more work order tasks. A task defines an individual activity to be performed. A task includes the labor and material resources needed; including a list of items needed from PeopleSoft Inventory. A task can require various resource types. Inventory items always have the resource type of material. A work order task could also include materials to be purchased using PeopleSoft Purchasing.

  2. Commit a work order line: If a work order task contains an inventory item, then the work order line is committed (or placed) into the demand fulfillment (IN_DEMAND) table based on the WO Task's commit rule.

    Once the work order line is a demand line within PeopleSoft Inventory, the item quantity can be fulfilled. A committed work order line can be pre-allocated.

  3. Reserve a work order line: With soft-reservation processing, part of the inventory business unit's total available quantity for the item is reserved for a demand line and cannot be consumed by other demand lines staged for fulfillment processing.

    If a work order task contains a soft-reserve item, then the item can be reserved in PeopleSoft Inventory. This is an optional step depending on the needs of your organization.

  4. Generate a pick plan: Create a pick plan for the items needed for a work order.

    This is an optional step depending on the needs of your organization. Use the Work Order Pick Plan process page in PeopleSoft Inventory to generate a pick plan. You can select work order demand lines that have been previously reserved or all work orders that need to be fulfilled. In addition, the pick plan can commit, reserve, or allocate demand lines.

  5. Issue the needed stock from inventory: Use the Issue to Work Orders component in PeopleSoft Inventory to issue items to the work order.

    This is the shipping step, however, in most cases the inventory item will be picked up by a technician or delivered directly to a job site. Items can be issued to a work order demand line with or without a previously generating pick plan.

  6. Return any unused stock to inventory: Once the work is completed, the technician can return any unused material back to the Inventory business unit using the Issue to Work Orders component.

Note. When work order parts are committed to PeopleSoft Inventory, they are inserted as demand lines into the IN_DEMAND table with a demand source of WM and a fulfillment state (IN_FULFILL_STATE) of pending. Work order demand lines do not follow the same fulfillment process as demand lines from sales orders or material stock requests. Instead, work order demand lines stay in the pending state during reservations, allocations, and picking. When the work order task is set to a status of completed, then the work order demand line in PeopleSoft Inventory is set to the depleted state. The fulfillment states of unfulfilled, releasable, released, confirmed, and shipped are not used for work order demand lines.

Work Order Items

In order to put an item ID on a work order, the item must be in active, hold, or discontinued status on the Define Item component and, for inventory items, on the Define Business Unit Item component. When working with inventory items on a work order parts list, keep in mind the following:

Pegging Work Orders

A work order inventory schedule row can be pegged to a requisition, purchase order, or interunit transfer. Work orders that are not yet committed, are automatically committed when a peg is created. Pegging enables you to secure parts that may be in short supply or special order. Once the parts are received and putaway into the inventory business unit, the system can create a reservation or allocation of the stock to the work order that was pegged. You can then create a pick plan or issue the parts. When pegged quantity is putaway, a notification is sent to the Work Order Contact person.

If you plan to peg work order lines, it is important to remember that the open pegged quantity is not available on the Work Order Pick Plan or the Issue to Work Orders component. If there is available quantity in the inventory business unit and you have open pegged quantity on the work order line, then you cannot issue the available quantity to fulfill the pegged quantity. You must first clear the peg between the work order line and the supply source using the Pegging Workbench, then issue the available quantity. For example, if the work order line requires 10 units and you have pegged 6 units, then the Work Order Pick Plan or the Issue to Work Orders component display 4 units to issue.

See Also

Pegging Supply and Demand

Click to jump to parent topicPlanning Work Order Needs Using Inventory Replenishment

The items needed to repair or maintain assets might be stored in your warehouse on a regular basis or only ordered when needed. PeopleSoft replenishment includes the Demand Quantity option to replenish stock based on the outstanding demand from all sources, including work orders. This replenishment method can be defined for the entire inventory business unit or just for specific items within the business unit. Other replenishment options include, static reorder point, EOQ, or minimum/maximum.

Within demand fulfillment, a work order demand line cannot be backordered and the adhoc requisition feature is not available for work orders.

See Also

Replenishing Inventory

Click to jump to parent topicCommitting, Pre-Allocating, and Reserving Work Orders

The settings for committing and reserving are defined within the PeopleSoft Maintenance Management application.

Click to jump to top of pageClick to jump to parent topicCommitting

In order to issue stock from an inventory business unit, the work order line must be committed to the demand fulfillment (IN_DEMAND) table. The inventory commit rule defined within PeopleSoft Maintenance Management determines when the work order line is committed. Based on the commit rule, the line can be committed when:

The commit rule is designed to default to the work order task from the Maintenance Management business unit, shop, or WO type. Within PeopleSoft Inventory, the following components will commit work order lines based on the commit rule:

Once a work order line is committed to the demand fulfillment (IN_DEMAND) table in PeopleSoft Inventory, the demand line can be:

Note. A commit is not a reserve nor an allocation. The demand line is written to the inventory records, however, committing a work order item does not reduce the item's available quantity in the inventory business unit or material storage location. Work order demand lines containing both soft-reserve items and non-soft reserve items can be committed to the demand fulfillment table.

Click to jump to top of pageClick to jump to parent topicPre-Allocating

Once a work order line has been committed to the demand fulfillment (IN_DEMAND) table, the item quantity can be pre-allocated. This is an optional step. A pre-allocation occurs when a demand line is allocated to inventory stock in specified material storage locations before the picking stage. The work order pick plan recognizes and uses the material storage locations defined on the pre-allocation. For work orders, a pre-allocation can be created by:

You cannot lot allocate a work order line from PeopleSoft Maintenance Management; however, a lot-controlled item can be pre-allocated on a work order. A pre-allocation is different from a lot-allocation because a pre-allocation links the demand line to stock in a material storage location within the Inventory business unit whereas a lot-allocation links the demand line to specific lots in the business unit.

See Also

Creating a Pre-Allocation

Click to jump to top of pageClick to jump to parent topicReserving

If a work order task contains a soft-reserve item, then the item can be reserved in PeopleSoft Inventory. This is an optional step depending on the needs of your organization. Reserving stock enables you to guarantee part of the inventory business unit's total available quantity of this item to this work order and prevent other demand lines from taking the needed stock.

The work order reservation rule defined within PeopleSoft Maintenance Management determines when the work order demand line is reserved. Based on the work order reservation rule, the line can be reserved when:

The work order reservation rule is designed to default to the work order task from the Maintenance Management business unit, shop, or WO type. In addition, you can override the work order reservation rule for a specific work order by:

Note. A work order line cannot be reserved using the Fulfillment Workbench or the fulfillment engine application messages.

Note. The work order reservations rules are not the same as the reservation rules located in PeopleSoft Inventory's Fulfillment Rules menu. Work order reservation rules only determine when a work order line is reserved. Inventory's reservation rules have no impact on work order lines.

Using the Reserve Materials Process to Reserve Work Orders

The following rules apply when using the Reserve Materials process for work orders:

See Understanding Work Orders.

Using the Shortage Workbench to Reserve Work Orders

Use the Shortage Workbench to reserve and unreserve stock to work order demand lines. Based on the search criteria entered, you can use the Shortage Workbench to view just the work order demand lines that have attempted reservations and have reserved no stock or only partially reserved stock. This enables you to focus on shortages and determine how to reserve stock. Using the Shortage Workbench template, you can require that a reason code be entered by any user who unreserves stock on a work order demand line. In addition, the Shortage Workbench can provide EWN notifications to planners or schedulers when a user unreserves stock from one work order.

The following rules apply when using the Shortage Workbench for work orders:

In addition to the Shortage Workbench, a demand line could be unreserved if the scheduled quantity on the work order is reduced or the work order is closed.

See Managing Stock Shortages.

Prioritizing Demand

When using the reservation processes, the sequence in which demand lines, from all sources, are processed determines which soft-reserved lines are to consume the business unit's available quantity and which demand lines are not reserved due to stock shortages.

For the Reserve Materials process the demand lines that meet the selection criteria are sequenced for reservation processing by:

  1. Inventory Priority Rank: An inventory priority rank is assigned to every demand line based on rules established on the Priority Rule Definition page.

    The selected order lines are sequenced first by priority rank value, starting with the lowest rank value. For work order demand lines, you can use the Priority Rule Definition page to assign a higher priority (that is, a lower rank value) to demand lines that have previously been processed by reservations but did not reserve stock or only partially reserved stock. The rank is designed to default to the work order task from the Maintenance Management business unit, shop, or WO type.

  2. Final Sort Order: Demand lines assigned the same inventory priority ranking are then sequenced using the Final Sort option specified for the business unit on the Setup Fulfillment-Reservation page.

In the Item View of the Shortage Workbench, the inventory priority rank is used to sort the displayed demand lines and you can use the apportion feature to distribute the available quantity across the demand lines based on the priority rank.

The online reserve from the Work Order component in PeopleSoft Maintenance Management does not use the priority rank since it is only working with one work order.

See Setting Up Demand Priority Rules.

Click to jump to parent topicCreating a Pick Plan for Work Order Items

One of the ways to issue items to a work order technician is to generate a pick plan, physically pick the items, and then issue the items to the work order. This section discusses generating the pick plan. The pick plan is an optional step in PeopleSoft Inventory, the use of it depends on your environment. The Work Order Pick Plan process (IN_ALM_PICK ) creates the pick batch ID and allocations, then generates the INS6010 pick plan report. The pick plan can generate the material storage locations to pick from using the directed picking rules, a specific material storage location, or the default shipping location. If the Work Order Pick Plan process errors during processing, use the Release Inventory Locks page to release the records from processing.

The work order pick plan can be generated from:

Note. The Order Release Request process, Fulfillment Workbench, and fulfillment engine application messages will not process work order lines.

Using the Work Order Pick Plan process page, you can:

A work order pick plan inserts the pick batch ID and pick line on the work order demand line in the IN_DEMAND table. This enables the user to access these lines on the Issue to Work Orders component when using an Issue Option that includes a pick list. A work order demand line can only be on one pick plan at a time. If you are using work order pick plans, it is important to monitor any remaining unpicked quantities. For example, if you have 20 units for a work order line displayed on the pick plan and you issue only 15 units, then the system needs to be told what to do with the remaining 5 units. The unpicked quantity remains on the pick plan until you issue or clear the quantity on the Issue to Work Orders component.

Based on the selection criteria, the Work Order Pick Plan process page can pick up a pre-allocated demand line. The work order pick plan uses the material storage location and quantity that was in the original pre-allocation.

If the work order's inventory commit rule is to commit when the pick list is created, then only work order items with a scheduled need date within the pick plan's date selection are committed. For example, let's assume a work order contains item ID 10001 with a scheduled need date of today and also item ID 10005 with a scheduled need date of next week. If the work order pick plan is run for a scheduled need date of today, then item ID 10001 is committed to inventory's IN_DEMAND table but not item ID 10005.

If the work order's reservation rule is to reserve when the pick list is created, then only work order lines within the reservation lead days are reserved by the Work Order Pick Plan process.

See Also

Managing Inventory Table Locks

Issuing Items to a Work Order

Click to jump to top of pageClick to jump to parent topicPages Used to Create a Pick Plan for Work Order Items

Page Name

Definition Name

Navigation

Usage

Work Order Pick Plan

RUN_IN_WO_PICK

Inventory, Fulfill Work Orders, Create Work Order Pick Plan

Enter parameters to generate a pick plan for items needed for a work order.

Report Options

IN_WO_PICK_OPT_SEC

Select the Report Options link on the Work Order Pick Plan page.

Define additional options for the report generated by the Work Order Pick Plan process.

Click to jump to top of pageClick to jump to parent topicGenerating a Work Order Pick Plan

Access the Work Order Pick Plan process page (Inventory, Fulfill Work Orders, Create Work Order Pick Plan).

Use this page to generate a picking plan or reprint a picking plan; in addition, you can commit, reserve, allocate, unreserve, and deallocate work order demand lines.

Unit

Enter the PeopleSoft Inventory business unit for this process.

Allocation/Picking Options

Action

Defines the action to be taken when running this process. The options are:

  • Create Allocations: The action uses the specified picking rules to determine the most appropriate material storage location from which to pick each item, then creates an allocation to the requisite quantity in the storage location.

    This is known as a push or system-defined picking plan. The allocated quantity is recorded in the PHYSICAL_INV table; reducing the available quantity for the bin location. If the item is defined as a soft-reserve item that has not yet been reserved, then the item quantity is also soft-reserved at the business unit and item level, reducing the available quantity for the business unit.

  • Make Suggestions: The action suggests material storage locations from which to pick each item but does not make an allocation.

    Because there is no allocation of quantity, the picker is not limited to a specific location. When picking is complete, the picker enters the actual storage location information using the Issue to Work Orders component. This is known as a pull or user-defined picking plan.

  • Regenerate Output: The action reprints one or more pick plans that have already been created.

    Enter the pick batch ID or a range of pick plan IDs in this group box in the Pick Batch ID and To fields. You can also enter the Release Instance number of the original process instead.

  • Cancel Allocations: The action utilizes the Undo Fulfillment (IN_FUL_UND) process in order to cancel the allocation of stock to the selected work order demand lines.

    Canceling the allocation cancels the pick plan and the system removes the pick batch ID from the demand line. Enter the pick batch ID or a range of pick plan IDs in this group box in the Pick Batch ID and To fields. You can also enter the Release Instance number of the original process (pick plan) instead.

Log Unpicked Lines

When generating a pick plan, you can select this check box to assign the pick batch ID to the work order lines (parts) that do not have enough available quantity in the inventory business unit. Inserting the pick batch ID on the IN_DEMAND line enables the user to access these lines on the Issue to Work Orders component when using an Issue Option that includes a pick list.

If you selected the Log Unpicked Lines check box when you originally generated the pick list and then you reprinted the pick list using the Action of Regenerate Output:, the unfulfilled demand lines are reported.

Keep Reservations

If you have selected the Cancel Allocation value in the Action field, the system default is to remove the demand line's reservation as well as the allocation. Select this check box if you want to keep the soft-reserve on the demand lines.

Keep Pre-Allocations

Select this check box to keep any pre-allocations created through the Allocation Workbench or through pegged putaways. This check box is available when you select the Cancel Allocation value in the Action field.

Keep All Allocations

Select this check box to keep any allocation (pre-allocation or standard allocation) currently assigned to the demand line. This check box is available when you select the Cancel Allocation value in the Action field.

Report Options

Click to access the Report Options page where you can define the print options for your pick plan.

Location Selection

When creating a pick plan, these options determine how the process suggests material storage locations for picking.

Picking Rules

Select to use the picking rules defined by the picking algorithm entered in the Location Option field of the Setup Fulfillment-Order Release page or defined for the individual item on the Setup Item Fulfillment page.

Default Shipping Location

Select to use the Default Ship Location defined on the Setup Fulfillment-Shipping page or defined for the individual item on the Setup Item Fulfillment-Shipping Options page.

Specific Location

Select to define the material storage location in the fields to the right.

Single Location Only

Select to have the picking plan suggest only one material storage location for picking each demand line. You must select the Default Shipping Location or the Specific Location option to use this check box.

Picking Date Selection

To narrow the selection even further, you can release work order parts based on their Schedule Needed Date. This date is located on the Material tab of the Work Order-Schedules: Inventory page. For example, you might want to pick orders whose parts have a schedule needed date of today or through next week. These picking date selections can default from the Order Release Date/Time Select group box of the Setup Fulfillment-Order Release page.

Date Range

The process includes demand lines needed within the specified From and Thru parameters. For example, you could select work orders for picking that have schedule needed dates between Monday and Wednesday.

Lead Days

The process includes demand lines needed on or before today's date, plus the specified picking lead time entered in the Lead Days field. For example, you could select to picking orders needed tomorrow by entering 1 in the Lead Days field.

Note. If the business unit requires closure calendar validation for shipping activities as defined on the Closure Calendar page, and the schedule needed date falls on a defined closure date, the system adds one day for every closed day to the picking lead time to compare against the schedule needed date. Times are not included in these calculations.

Today

The process includes demand lines with a schedule needed date of today.

Order Selection

This group box can limit picking to a subset of the work orders meeting the selection criteria. Use the Select Orders button to retrieve all orders that match the search criteria entered above on this process page, then you can select individual orders to be released. This option is particularly useful when time is short or when you want to reduce the picking workload to small batches that are easily handled by a single picker.

Note. Although you select orders based on work order numbers rather than on specific order schedule lines, only schedules meeting the selection criteria are actually added to pick plan.

When you save this process page after selecting individual orders in the Work Orders group box, PeopleSoft Inventory automatically assigns a unique pick release ID to the active run control and to each selected demand line. The run control will process only the demand lines associated with this pick release ID. If you do not select individual work orders in this group box, the run control processes all demand lines that meet the selection criteria.

The pick release ID gives you the flexibility to exit and reenter the process page without having to select the orders again. When you click the Select Orders button, the system retrieves any previously selected work orders in addition to those matching the current search criteria. The system assigns any new orders to the same pick release ID that you assigned to the original selections. After you run this run control the system resets the pick release ID to 0. The system also resets the ID for any demand lines that you cancel before running the process.

Pick Only Reserved

Select this check box to limit the selection to demand lines that have been previously reserved. The system will not try to reserve additional quantity for partially reserved demand lines.

The system will still select non-soft reserve items and items whose work order reservation reserve rule is Pick Plan Creation.

WO Unit, Shop, Work Order, and Task

Enter work order selection criteria to narrow the items displayed when the Select Orders button is used.

Select Orders

Click this button to open the Work Orders group box where you can select to release a subset of the work orders meeting the selection criteria.

Sel

Select the check box for each work order that you want to include.

Src BU

Identifies the PeopleSoft Maintenance Management business unit of the work order.

Click to jump to top of pageClick to jump to parent topicSelecting Report Options for the Pick Plan

Access the Report Options page (Select the Report Options link on the Work Order Pick Plan page).

The pick plan report always displays the unfulfilled quantity. If the entire quantity cannot be fulfilled, then the work order demand line appears in the unfulfilled section of the report. If the work order demand line can be partially fulfilled, then the unfulfilled quantity is displayed as another row on the pick plan report directly below the quantity that can be fulfilled.

Reporting Options

Picking Plan Sort Order

Specify how to sort your picking plan. You can sort by the PeopleSoft Maintenance Management fields of work order ID, work order task, part number, or shop ID.

New Page

Select this check box to insert a page break at the sort level.

New Batch ID

Select this check box to create a new pick plan ID at the sort level.

Print Delivery Instructions

Select to print delivery instructions on the pick plan. Delivery instructions are defined on the Work Order-Schedules: Inventory page.

Max Pull Locations

Indicate the maximum number of material storage locations to include on a pull picking plan or the maximum number of substitute item material storage locations to print on the picking plan. The default value is 6.

Location Summary Option

If you are using a push picking plan (the Action of Create Allocations on the Work Order Pick Plan page), you can print a Location Summary report with or without a full Picking Plan report. The Location Summary report sorts the demand lines according to where the items are physically stocked within the warehouse (Inventory business unit). The layout of the printed report reflects the actual positions of stock to be picked, enabling your personnel to fulfill all orders on the picking plan without revisiting locations. The Location Summary report includes two different sorts:

  1. Sort Order: This sort is based on the physical location table (PHYSICAL_INV) that contains the location, quantity, and other details about every item stocked within each inventory business unit. You can select up to three sorts related to the physical location table. For example, if you select Area,as the highest-level ascending sort order, the Location Summary report groups together all demand lines to be picked from storage area A, then groups all lines to be picked from storage area B, and so on. In addition to the layout of the business unit (for example, zones, storage areas, material storage locations), you can also select sort order values based on the stock stored within the business unit, including; item ID, lot ID, serial ID, staged date, and so on.

  2. Location Detail Sort Option: This sort is based on the demand fulfillment tables (IN_DEMAND and its child records) that contain information on the work order itself, including; work order ID, work order task, and shop ID. This sort occurs within the higher-level Sort Order. For example, if you select Area,as the highest-level ascending sort order and Work Order ID as the highest-level ascending location detail sort option, then the Location Summary report groups together all demand lines to be picked from storage area A and, within storage area A, sorts the work order demand lines by work order ID, and next groups all lines to be picked from storage area B, and within B sorts the demand lines by work order ID, and so on.

For each location to be picked, the report displays a row with the full information, including; zone, ASRS ID, material storage location, item, lot, serial, staged date, storage container, quantity to be picked, and the stocking unit of measure (using the sort order). Below this row, the order demand lines are displayed (using the location detail sort option). For example, if you are picking lot-controlled stock using sort orders of storage location and then lot with a location detail sort option of work order ID, then the Location Summary report might look like this:

Storage Area A, Aisle 42, Cabinet 12, Shelf 3 (the material storage location), Item ID LT5001, Lot ID 3000, 25 EA (the quantity to be picked and stocking UOM)

Work Order 1, Line 1

Work Order 1, Line 2

Storage Area A, Aisle 42, Cabinet 12, Shelf 3, Item ID LT5001, Lot ID 3001, 50 EA

Work Order 1, Line 1

Work Order 1, Line 2

Storage Area B, Aisle 18, Cabinet 55, Shelf 1, Item ID LT5001, Lot ID 7000, 100 EA

Work Order 2, Line 1

Note. It is possible to complete all of the picking using only the Location Summary report; however, you can only view details such as picking errors or picking line and schedule orders and notes if you print out a full Picking Plan report.

Picking Plan Only, Location Summary Only, and Picking Plan and Loc Summary (picking plan and location summary)

Indicate which version of the picking plan you are printing. Location summary options are only available when you select Create Allocations in the Action field on the Work Order Pick Plan page.

Sort Order

Select up to three sorting levels to sort demand lines on the Picking Plan Location Summary report. These sort orders are based on the locations within the inventory business unit (physical location table). For each level, indicate whether the sort is in ascending or descending order and whether a page break should occur.

Values for the highest-level Sort Order field are:

  • ASRS ID: (automated storage and retrieval system ID): Sorts numerically by the ASRS ID number assigned to each material storage location. The ASRS ID is assigned to a material storage location using the Material Storage Locations page.

  • Area: Sorts by storage area within the inventory business unit.

  • Area/Zone: Sorts by storage area and then sorts each storage area by picking zone.

  • Area/Zone/ASRS: Sorts by storage area, then by picking zone, and then by the material storage location's ASRS ID.

  • Area/Zone/Stor Loc: Sorts by storage area, then by picking zone, and then by material storage location.

  • Storage Location: Sorts by material storage location.

  • Zone: Sorts by picking zone.

  • Zone/ASRS: Sorts by picking zone and then sorts each picking zone by the material storage location's ASRS ID.

  • Zone/Stor Loc: Sorts by picking zone and then sorts each picking zone by the material storage location.

Once a value has been used at a higher-level sort order, the same value cannot be repeated in a lower-level sort. The values for the two lower-level Sort Order fields are:

  • ASRS ID: (automated storage and retrieval system ID): Sorts numerically by the ASRS ID number assigned to each material storage location. The ASRS ID is assigned to a material storage location using the Material Storage Locations page.

  • Area: Sorts by storage area within the inventory business unit.

  • Container: Sorts by the storage containers with stock to be picked.

  • Item: Sorts by the item ID of the stock to be picked.

  • Lot: Sorts by the lot ID of the lot-controlled stock to be picked.

  • Serial ID: Sorts by the serial ID of the serial-controlled stock to be picked.

  • Staged Date: Sorts by the staged date of the stock to be picked.

  • Storage Location: Sorts by material storage location.

  • Unit of Measure: Sorts by stocking unit of measure for the stock to be picked.

  • Zone: Sorts by picking zone.

Location Detail Sort Option

Select up to two location detail sort options. The detail sort options are based on values located on the work order demand line, not the physical locations within the warehouse. For each level, indicate whether the sort is in ascending or descending order. Once a value has been used at the higher-level sort order, the same value cannot be repeated in the lower-level sort.

Values for the location detail sort option fields are:

  • Shop ID: Sorts by the shop ID on the work order demand line.

  • Work Order ID: Sorts by work order ID on the demand line.

  • Work Order Task: Sorts by the work order task used on the demand line.

Output Destination

Output Type

Identify the type of output for your picking plan. Options are Email, File, Printer, Web, Default, Any, or Window.

Format

Identify the type of format for your picking plan. Options vary depending on the Output Type chosen.

Destination

Enter the directory into which you want to save the picking plan.

Click to jump to parent topicIssuing Items to a Work Order

Use the Issue to Work Orders component to issue items from an Inventory business unit to a PeopleSoft Maintenance Management work order. You can issue stock with or without a previously generated pick plan. This component is also used to return stock to an Inventory business unit.

Using the Issue to Work Orders component you can issue demand lines with:

Handling Unpicked Quantities on a Pick Plan

A work order pick plan inserts the pick batch ID and pick line on the work order demand line in the IN_DEMAND table. This enables the user to access these lines on the Issue to Work Orders component when using an Issue Option that includes a pick list. If you are using work order pick plans, it is important to resolve any remaining unpicked or partially picked quantities using the Issue to Work Orders component. For example, if you have 20 units for a work order line displayed on the pick plan and you issue only 15 units, then the system needs to be told what to do with the remaining 5 units. The unpicked quantity remains on the pick plan until you:

Using the Issue to Work Orders component, you can clear any unpicked quantity to relieve the allocation to the material storage location (if any) and remove the pick batch information from the IN_DEMAND line. To clear unpicked quantity:

  1. In the WO Issue Search page, enter the pick batch ID with the Issue Option of With Pick List.

    Deselect the Default Pick Quantity check box. Select the Set Process to Yes and Set Complete to Yes check boxes. Then press Search.

  2. On the WO Issue Location page, all unpicked lines appear with a pick quantity of zero.

    When you save the page, the system records that you have picked zero quantity for this line, relieves allocation but keeps the reservation, and removes the pick batch ID from the IN_DEMAND line. If the work order's reserve rule is pick plan, then the reservation is also removed.

Returning Items to Inventory from a Work Order Demand Line

Once repairs or maintenance is completed on an asset, extra parts might need to be returned to the Inventory business unit. Use the Issue to Work Orders component to return stock.

  1. Access the WO Issue Search page and select the Return Parts check box.

    Enter the Work Order ID information and (optionally) the Item ID. Use the Search button to access the WO Issue Location page.

  2. Use the WO Issue Location page to view the quantity originally issued, enter the Return Qty and the materials storage location where the item was returned to. The following rules apply:

  3. Save the component.

    The Quantity Issued field is adjusted to display the original issue quantity less the returned quantity.

Note. The system issues a warning if the material storage location has capacity checking turned on and the returned quantity exceeds capacity.

Click to jump to top of pageClick to jump to parent topicPages Used to Issue Items to a Work Order

Page Name

Definition Name

Navigation

Usage

WO Issue Search

IN_WO_ISS_SEARCH

Inventory, Fulfill Work Orders, Issue to Work Orders, WO Issue Search

Search for a picking plan or work order to issue parts from the PeopleSoft Inventory business unit or return parts to the business unit.

WO Issue Location

IN_WO_ISS_LOC

  • Click the Search button on the WO Issue Search page.

  • Inventory, Fulfill Work Orders, Issue to Work Orders, WO Issue Location

Enter or confirm information to issue stock to a work order; including, the quantity issued, location picked from, and technician. In addition, you can use this page to return parts to the inventory business unit.

Item Search Criteria

ITEM_SEARCH_SP

Insert a new row in the WO Issue Location page and use the Item Search/Availability button.

Enter advanced search criteria to find an item ID for a new row on the WO Issue Location page.

WO Issue Summary

IN_WO_ISS_SUMMARY

Inventory, Fulfill Work Orders, Issue to Work Orders, WO Issue Summary

View all the lines in a work order or pick batch ID.

Click to jump to top of pageClick to jump to parent topicSelecting Picking Plans or Work Orders to Issue

Access the WO Issue Search page (Inventory, Fulfill Work Orders, Issue to Work Orders, WO Issue Search).

Use this page to search for work order lines that need to be issued. You can select the lines by pick plan, work order, or both.

Unit

Enter the PeopleSoft Inventory business unit issuing the parts.

WO Unit

Enter the PeopleSoft Maintenance Management business unit.

Return Parts

Select to return parts to the PeopleSoft Inventory business unit when the items were not used in the repair or maintenance of the asset. You must select the order line by work order ID.

Pick Batch ID

Select to retrieve a pick plan generated by the Work Order Pick Plan process.

Work Order ID

Enter the work order to be retrieved.

All Tasks

Select to include all the tasks of a work order in the search criteria. This is the default option used if you have entered a Work Order ID.

Range of Tasks

Select to limit the selection to one or more tasks of a single work order. This option is available if you have entered a Work Order ID.

Enter the range in the Task and To fields. The To field cannot be less than the Task field.

Issue Option

Select a work order with or without a pick plan. The options are:

  • With Pick List: Select to limit search results to work orders in the IN_DEMAND table with an existing pick batch ID.

    If a Pick Batch ID was entered above, then the Issue Option is set to With Pick List.

  • With and Without Pick List: Select to include all work orders in the IN_DEMAND table that match the search criteria with or without a pick batch ID.

  • Without Pick List: Select to limit search results to work orders in the IN_DEMAND table with no pick batch ID defined.

Item ID

Enter an item ID to limit the search results to only work order tasks with this item.

Include Fully Issued Parts

Select this check box to include in the search results any work order items where demand has already been fulfilled. This option is useful if you need to over issue stock. If this check box is not selected, then the search results only include work orders in the IN_DEMAND table where there is still a requirement for parts.

Include Uncommitted Parts

Select this check box to include in the search results any work order lines that meet the search criteria but have not yet been committed to the demand fulfillment table (IN_DEMAND) in PeopleSoft Inventory. Use this option when you have not reserved stock or generated a pick plan but simply want to issue the parts to the work order task. If this check box is not selected, then the search results only include work orders in the IN_DEMAND table.

Default Pick Quantity

Select to default the pick quantity in the Issue Qty field for all parts on the WO Issue Location page. This check box displays if you select the Issue Option of With Pick List or With or Without Pick List.

Set Process to Yes

Select to default the Process check box to on for all parts on the WO Issue Location page. This check box displays if you select the Issue Option of With Pick List or With or Without Pick List.

Set Complete to Yes

Select to default the Complete check box to on for all parts on the WO Issue Location page. This check box displays if you select the Issue Option of With Pick List or With or Without Pick List.

Click to jump to top of pageClick to jump to parent topicEntering Issue Data

Access the WO Issue Location page (Click the Search button on the WO Issue Search page).

Issue to Technician and Apply All

Enter a technician and click the Apply All button to insert the technician name to all the rows displayed in the Parts List group box. The Technician is stored in the TRANSACTION_INV table. If a technician is entered but the Apply All button is not used, then the change is not made.

Sort By

Sort the rows in the Parts List group box by item ID, pick batch ID, work order task, work order ID and line, or work order ID.

Parts List

Displays the search results from the criteria entered on the WO Issue Search page and enables you to enter the issue quantity and material storage location picked for each part. For parts that are on a pick plan, the Pick Batch ID, Pick Line, and Pick Line Complete flag fields are also displayed. The only other fields that are accessible on the Parts List group box for an existing IN_DEMAND row are the Issue To technician, Distribution Type, and the ChartField Overrides link. Insert a new row in this group box to add a new part to the work order task. When adding a new part, you can enter the Task No, Item ID, and the unit of measure for the quantity needed. You cannot insert rows into the Parts List group box if you are returning unused parts to the inventory business unit.

You can issue a part that is not already on the work order parts list by inserting a new row on this page. The system will add the part to the work order parts list, with a scheduled quantity of 0.

Issue To

Select a technician that is receiving the part.

Summary

Select this link to go to the WO Issue Summary page.

Distribution Type

Enter or change the distribution type for cost accounting in PeopleSoft Inventory. The distribution type defaults from the work order.

Item ID

Displays the item ID for the part needed.

Use the Item Search/Availability button to access the Item Balance by Location inquiry page for an existing line. When entering a new row on this page, the system provides you with additional item lookup capacities. You can use this button to access the Item Search Criteria page (ITEM_SEARCH_SP) or the Equipment Parts List Selection page (WM_EPL_SELECT_SEC) in PeopleSoft Maintenance Management. The Equipment Parts List Selection page enables you to pick one or more parts from the asset's Equipment Parts List (EPL) to add to this page. This page is only available if the asset to be repaired has one or more EPLs attached.

See Defining Resource Requirements for a Work Order Task.

ChartField Overrides

Select to access the ChartField Overrides page to alter ChartFields applied to this part issue. The ChartFields default from the work order. The PeopleSoft Project fields of Project and Activity cannot be changed.

Quantity Needed

Displays the quantity available to be issued at this time. This quantity is calculated as follows:

  • The Scheduled Quantity field for this item located on the Materials tab of the Work Order-Schedules: Inventory page.

    This is the original quantity requested on the work order demand line.

  • Less any open pegged quantity.

  • Less any previously issued quantity.

Qty to Issue

Displays the total quantity to issue. Sums the Issue Qty from the rows in the Quantity/Location Information group box.

Qty to Return

Enter the quantity to be returned to the inventory business unit. You cannot return more than was originally issued. This amount cannot be negative.

This field only applies if you are returning parts to inventory.

Pick Batch ID and Pick Line

Displays the pick batch information if this line has been assigned to a pick plan. A pick batch ID and pick line number are inserted into the work order demand line on the IN_DEMAND table when you create pick plan using the Work Order Pick Plan process. A work order demand line can only be on one pick plan at a time.

Pick Line Complete

For work order demand lines on a pick plan, select this check box if you are finished picking this line. Selecting this check box will:

  • Select the Process check box for all rows in the Quantity/Location Information group box.

  • Select the Complete check box for all rows in the Quantity/Location Information group box.

  • Issue to the work order the quantity entered in the Issue Qty field.

  • Allocations are relieved for any unfulfilled quantity on this line; however, any reservations are kept.

    The unfulfilled quantity is calculated as the Quantity Needed field less the Issue Qty field.

Quantity/Location Information

Use this scroll area to view or select the materials storage location picked and the quantity issues for the part. If the part was on allocated (push) pick plan, then the materials storage locations with the hard allocation are displayed. You can add rows here to change the pick location of the part.

Storage Location Search

Click this button to search and select a material storage location for the picked item. This button is available if you have a pull pick plan, no pick plan, or are inserting a new row.

Container ID

Enter a container ID instead of a material storage location if you are picking from a container. The proper material storage location for the container is displayed.

If you are returning parts to inventory, use this field to enter the container to place the returned stock.

Lot ID

Displays if the item ID is lot-controlled. Enter a lot ID for stock issued or returned.

If you are returning stock to the inventory business unit, the Look up Lot ID button displays only lot IDs that were previously issued to the work order.

Serial ID

Displays if the item ID is serial-controlled. Enter the serial ID or use the Serial ID link to access the Serial ID Entry page where you can enter multiple serial IDs at one time. If you are returning parts to inventory, use this field to enter the serial ID for the returned stock. If you use the Look up Serial ID button on this page or the Serial ID Entry page and you have entered a material storage location first, then the prompt table only displays the serial IDs that exist in the specified location. If you do not enter a material storage location then all Serial IDs for the item in the business unit are displayed.

UOM

Displays unit of measure. You can only select a valid stocking UOM.

Issue Qty

Enter the item quantity to issue to the work order task at this time. This amount cannot be negative; however, you can issue more or less than the original quantity needed.

Return Qty

If returning parts to inventory, enter quantity to be returned.

Process

For work order demand lines on a pick plan, select this check box to process the row and issue the quantity to the work order. If this check box is not selected, then the system clears the Issue Qty to indicate that you are not issuing material and any allocations to the line remain. This check box is only available for parts that are on a pick plan.

Complete

For work order demand lines on a pick plan, select to indicate that the user has finished picking quantity from this material storage location and any remaining hard-allocated quantity can be de-allocated. If the work order's reserve rule is pick plan, then the reservation is also removed from the demand line, in addition to the allocation. The corresponding row in DEMAND_PHYS_INV is deleted when this page is saved. If this check box is not selected, then the pick line remains open. This check box is only available for parts that are on a pick plan.

For example, assume you have a pick plan that has hard-allocated 10 units of Item ID 10001 to a specific material storage location. The work order's reserve rule is not pick plan. The work order technician indicates that she only needs 8 units. Using this page, you change the issue quantity to 8 units, select the Complete check box and save the page. The system:

  • Issues 8 units (QTY_SHIPPED and QTY_PICKED fields of the IN_DEMAND table).

  • On the BU_ITEMS_INV table:

    • If the item is defined as a soft reserve item, then the system decreases QTY_RESERVED by 8 units.

      The system keeps the reservation of 2. If the item is not defined as a soft reserve item, then no adjustment is needed.

    • The system decreases QTY_ONHAND by 8 units.

  • On the PHYSICAL_INV table, the hard allocation of 10 units is removed from the QTY_RESERVED field and the QTY (quantity) field is decreased by 8 units.

  • Deletes the row from the DEMAND_PHYS_INV table.

However, if you have the same example except the work order technician picks up 8 units and indicates she will come back for the remaining 2 units later. Using this page, you change the issue quantity to 8 units and do not select the Complete check box, then the system:

  • Issues 8 units (QTY_SHIPPED and QTY_PICKED fields of the IN_DEMAND table).

  • On the BU_ITEMS_INV table:

    • If the item is defined as a soft reserve item, then no adjustment is made to the QTY_AVAILABLE field.

      If the item is not defined as a soft reserve item, then the system decreases QTY_AVAILABLE by the 8 units issued.

    • If the item is defined as a soft reserve item, then the system decreases QTY_RESERVED by 8 units.

      If the item is not defined as a soft reserve item, then no adjustment is needed.

    • The system decreases QTY_ONHAND by 8 units.

  • On the PHYSICAL_INV table, the hard allocation of 8 units is removed from the QTY_RESERVED field and the QTY (quantity) field is decreased by 8 units.

  • Does not delete the row from the DEMAND_PHYS_INV table.

When the work order technician picks up the additional 2 units, the issue quantity will be 2 units and the Complete check box should be selected.

The valid combinations of the check boxes of Pick Line Complete, Process, and Complete are:

Pick Line Complete

Process

Complete

Action

Selected

Selected

Selected

  • Quantity in Issue Qty field is issued to the work order.

  • Allocations for unpicked quantity are relieved.

  • Pick ID and pick line are removed from the work order line in the IN_DEMAND table.

Cleared

Selected

Selected

Use this option if there are multiple locations that the pick plan suggested (that is multiple rows in the Quantity/Location Information group box) and you are processing only part of those locations.

  • Quantity in Issue Qty field is issued to the work order.

  • Allocations for unpicked quantity are relieved.

  • Pick ID and pick line for the work order line stay in the IN_DEMAND table.

Cleared

Selected

Cleared

Use this combination to hold the allocation and issue stock multiple times for this work order demand line.

  • Quantity in Issue Qty field is issued to the work order.

  • Allocations for unpicked quantity are kept.

  • Pick ID and pick line for the work order line stay in the IN_DEMAND table.

Cleared

Cleared

Cleared

No updates occur.

Click to jump to top of pageClick to jump to parent topicViewing the WO Issue Summary

Access the WO Issue Summary page (Inventory, Fulfill Work Orders, Issue to Work Orders, WO Issue Summary).

This page displays a summary of the parts issued to a work order using this component.

Qty Requested

Displays the scheduled quantity entered on the work order.

Qty Reserved

Displays the quantity that is currently soft-reserved to the item ID within inventory business unit.

Qty Allocated

Displays the quantity that is currently hard allocated to a specific material storage location within the inventory business unit.

Qty Issued

Displays the total quantity issued for this part to the work order.

Qty Pegged

Displays the quantity that has been pegged to incoming supply. If no quantities are pegged, then this column is hidden.

Click to jump to parent topicIntegrating Work Orders with a Mobile Device

This section discusses how to:

Click to jump to top of pageClick to jump to parent topicUnderstanding Mobile Web Services Integration

You can use mobile devices to enter information related to your work order and transmit the data to PeopleSoft using a web service. The mobile device is initially updated with current PeopleSoft data needed for the various transactions that are supported; for work order transactions in PeopleSoft Inventory this includes work orders, items, quantities in material storage locations, and other data. This data enables the mobile device to operate disconnected from PeopleSoft. The mobile system requests the data through a web service. The web service calls a PeopleSoft application engine process and the information from the PeopleSoft database is transmitted to the web service using APIs within PeopleSoft Integration Broker. The web service passes the information to the database for the mobile system. The mobile system then updates the mobile devices with the data.

Once the mobile device is up to date with the PeopleSoft information, the user can enter data about the issue or return of items on a work order. When the mobile device records a transaction, such as issuing 10 units to a work order, then the transaction data is passed through the mobile system database to the web service. The web service initiates an API to record the transaction in the PeopleSoft database using a component interface exposed as a service operation.

Note. This section discusses only the PeopleSoft Inventory part of the work order integration. For a complete discussion of the entire work order to mobile devices integration, see the PeopleSoft Enterprise Maintenance Management PeopleBook.

See Mobile Integration Setup Considerations.

The PeopleSoft Inventory part of the work order integration enables your technician to use a mobile device to:

Click to jump to top of pageClick to jump to parent topicPages Used to Integrate Work Orders with a Mobile Device

Page Name

Definition Name

Navigation

Usage

Service Operations-General

IB_SERVICE

PeopleTools, Integration Broker, Integration Setup, Service Operations

Displays a service operation. The synchronous INVENTORY_WO_ISSUES service operation is used for inventory work order issue transactions between PeopleSoft and a mobile device. This service operation invokes the IN_WO_ISSUES_CI component interface.

For additional information, see the Enterprise PeopleTools PeopleBook: PeopleSoft Integration Broker, Creating Component Interface-Based Services chapter, Understanding Creating Component Interface-Based Services section.

Message Definition

IB_MESSAGE_BUILDER

PeopleTools, Integration Broker, Integration Setup, Messages

View the fields to be used by the service operation within PeopleSoft Integration Broker. In order to correctly populate the incoming data, we are going to review the message definition.

CI-Based Services- Review Status

IB_CISERVICES

PeopleTools, Integration Broker, Web Services, CI-Based Services

Select the IN_WO_ISSUES_CI component interface to expose as a web service.

For additional information, see the Enterprise PeopleTools PeopleBook: PeopleSoft Integration Broker, Creating Component Interface-Based Services chapter, Selecting Component Interfaces to Expose as Services section.

Click to jump to top of pageClick to jump to parent topicUsing the Inventory Work Order Issues Service Operation and Component Interface

This integration point consists of the connection between the PeopleSoft database and a web service. For more information about web services using a component interface and service operation, see the Enterprise PeopleTools PeopleBook: PeopleSoft Integration Broker, Creating Component Interface-Based Services chapter, Understanding Creating Component Interface-Based Services section. For information about the integration between the web service and the mobile device, please see the documentation for the mobile device.

The PeopleSoft Integration Broker provides a method for communications between the web service, PeopleSoft Inventory, and PeopleSoft Maintenance Management using industry standard XML-formatted transactions. These transactions are automatically loaded into the PeopleSoft system by handlers associated with the INVENTORY_WO_ISSUES service operation. Once transactions have been loaded into the PeopleSoft system, the IN_WO_ISSUES_CI component interface (CI) populates the correct PeopleSoft component and saves the transaction.

PeopleSoft delivers the service operations in PeopleSoft Integration Broker with a default status of Inactive. You must activate each service operation before attempting to send or receive data. To set up this service operation use the information in the table below and refer to the setup instructions in the PeopleSoft Supply Chain Management Integrations 9.1 PeopleBook, "Implementing Integrations" chapter, Setting Up Service Operations section.

Service Operation

Direction and Type

Handlers

Chunking Available?

Integrates With

INVENTORY_WO_ISSUES

Inbound

Synchronous

REQUESTHDLR

No

third-party system

See Also

Setting Up Service Operations

Enterprise PeopleTools PeopleBook: PeopleSoft Integration Broker

Click to jump to top of pageClick to jump to parent topicEntering Work Order Transactions on a Mobile Device

Access the Message Definition page in PeopleSoft Integration Broker for the INVENTORY_WO_ISSUES_REQ_DS message (PeopleTools, Integration Broker, Integration Setup, Messages).

In order to correctly populate the incoming data, we are going to review the message definition. Message definitions provide the physical description of the data that is being sent, including; fields, field types, and field lengths. Messages do not contain any processing logic. All processing logic is defined in service operations, using service operation handlers. In this section, we are looking at some of the important fields in the INVENTORY_WO_ISSUES_REQ_DS message. This message is used by the INVENTORY_WO_ISSUES service operation to load inventory work order issue transactions into the PeopleSoft system. Once transactions have been loaded into the PeopleSoft system, the IN_WO_ISSUES_CI component interface (CI) populates the correct PeopleSoft component and saves the transaction.

For more information about messages, see the Managing Messages chapter of the PeopleTools 8.50 PeopleBook: PeopleSoft Integration Broker.

The INVENTORY_WO_ISSUES_REQ_DS message consists of three sections:

The following fields are used on the INVENTORY_WO_ISSUES_REQ_DS message:

IN_WO_TRANS_CODE (Inventory Work Order Transaction Code field)

Enter a transaction code to define the type of action to be performed. Transaction codes are located in the header section (IN_WO_CI_RQST) of this message. Transaction codes for inventory work order issues are:

  • 10 – Issue Scheduled Part: The Issue Scheduled Parts transaction type issues an item from inventory that is already scheduled on the work order. The item may or may not be committed or reserved in PeopleSoft Inventory.

  • 15 – Issue Unsched Part: The Issue Unscheduled Parts transaction type issues an item from inventory that is not scheduled on the work order. The item is added to the work order schedule parts list and issued to the work order. A new WM_WO_SCHED_MAT row is inserted.

  • 20 – Return to INV: The Return Parts transaction type returns item stock to inventory for an item that was previously issued to the work order. For example, a technician may have unused parts after a repair or maintenance job and these items can be returned to the inventory location.

  • 40 – Issue Pick Line: The Pick Line transaction type enables the technician to enter the picking results (pick line and quantity) for each item picked. A material storage location is entered if the location is different from the location on the pick line. You can use this transaction alone or you can combine it with the Pick Line as Planned and Pick Batch as Planned transactions.

    See Issue Pick Line (Transaction Code 40).

  • 50 – Pick Line as Planned: The Pick Line as Planned transaction type is used to indicate that picking is complete for the pick line. The technician first enters all picking exceptions for the pick line using the Pick Line transaction. Next, the technician sends a Pick Line as Planned transaction from the mobile device to pick the remaining allocations as defined on the pick plan. If the technician picks quantity exactly as the pick line specifies the Pick Line transaction is not needed.

    See Pick Line as Planned (Transaction Code 50).

  • 55 – Pick Batch as Planned: The Pick Batch as Planned transaction type is used to indicate that picking is complete for the entire pick batch ID. The Pick Batch as Planned transaction is a good way to report the picking activity for environments in which there are very few exceptions to the picking plan. Any exceptions are entered first using the Pick Line transaction and then the Pick Batch as Planned transaction is used.

    See Pick Batch as Planned (Transaction Code 55).

  • 60 – Cancel Pick Line: The Cancel Pick Line transaction type enables the technician to cancel a specified pick batch line. A technician may want to cancel a picking plan line for a part that is not needed. If the work order's reservation rule is reserve when the pick list is created, then canceling a pick batch line frees up the item's stock for other orders. If the work order's reservation rule is not reserve when the pick list is created, then PeopleSoft Inventory removes the item allocations to the material storage locations but keeps the item reservations.

  • 65 – Cancel Pick Batch: The Cancel Pick Batch transaction type enables the technician to cancel a specified pick batch ID. A technician may want to cancel a picking plan that has been created in error. Also, a technician may want to cancel a remaining pick batch ID; for example, the technician has entered all the picked quantities, has sent a Pick Line as Planned transaction already, and is not picking any additional parts so he wants to cancel the remaining unpicked parts on the picking plan. If the work order's reservation rule is reserve when the pick list is created, then canceling the pick batch ID frees up the item stock for other orders. If the work order's reservation rule is not reserve when the pick list is created, then PeopleSoft Inventory removes the item allocations to the material storage locations but keeps the item reservations.

DFLT_QTY_OPTION (Default Pick Quantity Option field)

Enter a value of Y or N in this field that is used to control how work order issues process material storage location, lot, and serial ID rows (IN_WO_ISS_EVW rows) that are allocated or pre-allocated. This field is located in the header section (IN_WO_CI_RQST) of this message and is used for the Issue Scheduled Part (10) and Issue Pick Line (40) transactions.

See The Default Pick Quantity Option Field.

DFLT_COMPLETE_FLG (Default Complete Flag field)

Enter a value of Y or N in this field that is used to control when picking is complete for a Pick Line transaction. This field is located in the header section (IN_WO_CI_RQST) of this message and only used for the Issue Pick Line (40) transaction.

See The Default Complete Flag Field.

STORAGE_AREA, STOR_LEVEL_1, STOR_LEVEL_2, STOR_LEVEL_3, and STOR_LEVEL_4

Select the material storage location for this transaction. This field is located in the level 2 section (IN_WO_ISS_EVW) of this message.

See Also

Enterprise PeopleTools PeopleBook: PeopleSoft Integration Broker

Click to jump to top of pageClick to jump to parent topicUpdating a Work Order Pick Plan Using a Mobile Device

Your technician can use a mobile device to issue parts to a work order based on a pick plan. These transaction types enable the technician to enter the picking results (feedback) for an existing picking plan and have the system issue the items from inventory. The items have been committed, reserved, and a pick batch ID generated. The technician should have access to a copy of the picking plan; this is not provided in this interface. There are three methods for entering picking results on a mobile device:

The following fields (located in the header section of the transaction) help determine picking completion:

Issue Pick Line (Transaction Code 40)

The Pick Line transaction type (40) enables the technician to enter the picking results (pick line and quantity) for each item picked. A material storage location is entered if the location is different from the location on the pick line. You can use this transaction alone or you can combine it with the Pick Line as Planned and Pick Batch as Planned transactions. Use this transaction to:

An item that was allocated on the pick batch ID but cannot be picked as planned creates an exception condition. For example, suppose that 20 units were allocated to the material storage location A for an order line on a pick batch ID. Now suppose that you can pick only 15 units from the material storage location A, and you pick the last 5 units from the material storage location B. You must then enter two Pick Line transactions; one for the 15 units from location A, and a second for the 5 units from location B.

You can also use the Pick Line transaction for order lines on a pick batch ID with allocations when there are no exceptions. In fact, procedural requirements at many sites require that you enter a transaction each time that you pick an item from any material storage location, whether or not you followed the picking plan.

Pick Line as Planned (Transaction Code 50)

The Pick Line as Planned transaction type is used to indicate that picking is complete for the pick line. The technician first enters all picking exceptions for the pick line using the Pick Line transaction. Next, the technician sends a Pick Line as Planned transaction from the mobile device to pick the remaining allocations as defined on the pick plan. If the technician picks quantity exactly as the pick line specifies the Pick Line transaction is not needed. The following examples illustrate the use of the Pick Line as Planned transaction:

Pick Batch as Planned (Transaction Code 55)

The Pick Batch as Planned transaction type is used to indicate that picking is complete for the entire pick batch ID. The Pick Batch as Planned transaction is a good way to report the picking activity for environments in which there are very few exceptions to the picking plan. Any exceptions are entered first using the Pick Line transaction and then the Pick Batch as Planned transaction is used.

The Default Complete Flag Field

Enter a value of Y or N in the Default Complete Flag field (DFLT_COMPLETE_FLG) that is used to control when picking is complete for a Pick Line transaction. This field is located in the header section (IN_WO_CI_RQST) of this message and only used for the Issue Pick Line (40) transaction. Enter the value of Y (yes) if you do not intend to pick additional quantity for this pick line. When the transaction is processed, all remaining allocations for the pick line are released and the pick batch ID and pick batch line are no longer associated with the work order schedule row. Enter the value of N (no) if you will pick additional quantity for the pick line. When the transaction is processed, remaining allocations are not released and the pick batch ID and pick batch line are still associated with the work order schedule row so additional quantity can be picked at a later time.

The Default Pick Quantity Option Field

Enter a value of Y or N in the Default Pick Quantity Option field (DFLT_QTY_OPTION) that is used to control how work order issues process material storage location, lot, and serial ID rows (IN_WO_ISS_EVW rows) that are allocated or pre-allocated. This field is located in the header section (IN_WO_CI_RQST) of this message and is used for the Issue Scheduled Part (10) and Issue Pick Line (40) transactions. For work order material schedule rows that are allocated on a pick plan, this field works in conjunction with the Default Complete Flag field. If the Default Complete Flag is set to the value of N (no), then the Default Pick Qty Option field is ignored. Only those allocated pick location lines that are included in the transaction are processed. For any allocated pick location lines that are not included, the allocation and the pick batch ID and pick batch line continue to be associated with the work order material schedule row. If the Default Complete Flag is set to the value of Y (yes), then the Default Pick Qty Option field determines how the system will process allocated pick location lines that are not passed. Enter the value of Y (yes) in the Default Pick Qty Option field if you want to use the allocated quantity as the quantity that has been picked for the allocated pick location lines that have not been included in the transaction. Enter the value of N (no) in the Default Pick Qty Option field if you want to use 0 (zero) as the quantity picked for allocated pick location lines that have not been included in the transaction. The system releases the allocated quantity and removes the pick batch ID and pick batch line associated with the work order material schedule row.

For work order material schedule rows that are pre-allocated and not on a pick plan, the Default Pick Qty Option field controls whether the pre-allocations for material storage location, lot, and serial ID rows that are not specified in the transaction are issued or not. If the pre-allocation locations are included in the transaction, then the quantity specified is issued. If the pre-allocation locations are not included in the transaction, then the Default Pick Qty Option field is used to determine the quantity issued. Enter the value of Y (yes) in the Default Pick Qty Option field if you want the pre-allocation quantity to be issued. Enter the value of N (no) in the Default Pick Qty Option field if you want to issue 0 (zero) from the pre-allocation locations. If the pre-allocation locations are included in the transaction, the quantity specified in the transaction is issued to the work order and the Default Pick Qty Option field is ignored.

Example 1: Issue Pick Line (40) transaction with Y in the Default Complete Flag field

The following example illustrates how issue parts to a work order based on a pick plan. For this examples, assume pick batch ID 1000 has one work order and task row and two material schedule rows. For row 1 the pick plan suggests you pick 10 units from material storage location A and 5 units from material storage location B. For row 2 the pick plan suggests you pick 10 units from material storage location B.

In this example, the system is processing a Issue Pick Line (40) transaction with the value of Y (yes) in the Default Complete Flag field. For line 1 the picker finds 0 (zero) units in material storage location A and 15 units in material storage location B. He picks 15 units from location B. For line 2 the picker only finds 8 units in the suggested material storage location. This example displays an abbreviated version of the information sent in the web service and shows two options for recording these transactions.

Option 1: The transaction includes the material storage location, lot, and serial ID information for all rows that are allocated:

Segment

Transaction

Work Order, Task, and Res Line

Pick Batch ID

Line Number

Material Storage Location

Issue/Pick Quantity (QTY_PICKED_CONV)

Default Qty Option

Default Complete Flag

Header (IN_WO_CI_RQST)

040

WO1/1/1

1000

1

   

Y

Y

Level 1 (IN_WO_PARTS_EVW)

 

WO1/1/1

           

Level 2 IN_WO_ISS_EVW

 

WO1/1/1

   

A

0 (zero)

   
   

WO1/1/1

   

B

15

   

Header (IN_WO_CI_RQST)

040

WO1/1/2

1000

2

   

Y

Y

Level 1 (IN_WO_PARTS_EVW)

 

WO1/1/2

           

Level 2 IN_WO_ISS_EVW

 

WO1/1/2

   

B

8

   

For option 1, the transaction does the following:

Since the Default Complete Flag field is set to the value of Y (yes), the allocations are released for both WO rows: 10 units from WO1/1/1 and 2 units for WO1/1/2. In addition, the pick batch ID and line number are no longer associated with the work order material schedule rows.

Option 2: The transaction includes the material storage location, lot, and serial ID information for only the locations in which quantity was picked:

Segment

Transaction

Work Order, Task, and Res Line

Pick Batch ID

Line Number

Material Storage Location

Issue/Pick Quantity (QTY_PICKED_CONV)

Default Qty Option

Default Complete Flag

Header (IN_WO_CI_RQST)

040

WO1/1/1

1000

1

   

N

Y

Level 1 (IN_WO_PARTS_EVW)

 

WO1/1/1

           

Level 2 IN_WO_ISS_EVW

 

WO1/1/1

   

B

15

   

Header (IN_WO_CI_RQST)

040

WO1/1/2

1000

2

   

Y

Y

Level 1 (IN_WO_PARTS_EVW)

 

WO1/1/2

           

Level 2 IN_WO_ISS_EVW

 

WO1/1/2

   

B

8

   

For option 2, the transaction does the following:

Since the Default Complete Flag field is set to the value of Y (yes), the allocations are released for both WO rows: 10 units from WO1/1/1 and 2 units for WO1/1/2. In addition, the pick batch ID and line number are no longer associated with the work order material schedule rows.

Example 2: Issue Pick Line (40) transaction with N in the Default Complete Flag field

The following example illustrates how issue parts to a work order based on a pick plan. For this examples, assume pick batch ID 1000 has one work order and task row and two material schedule rows. For row 1 the pick plan suggests you pick 10 units from material storage location A and 5 units from material storage location B. For row 2 the pick plan suggests you pick 10 units from material storage location B.

In this example, the system is processing a Issue Pick Line (40) transaction with the value of N (no) in the Default Complete Flag field and all material storage locations included in the transaction. For pick line 1, the picker picks 10 units in material storage location A and 5 units in material storage location B. For pick line 2, the picker picks 4 units from material storage location B and plans to pick the remaining 6 units in a few hours. This example displays an abbreviated version of the information sent in the web service and shows two options for recording these transactions.

Segment

Transaction

Work Order, Task, and Res Line

Pick Batch ID

Line Number

Material Storage Location

Issue/Pick Quantity (QTY_PICKED_CONV)

Default Qty Option

Default Complete Flag

Header (IN_WO_CI_RQST)

040

WO1/1/1

1000

1

   

Y

Y

Level 1 (IN_WO_PARTS_EVW)

 

WO1/1/1

           

Level 2 IN_WO_ISS_EVW

 

WO1/1/1

   

A

10

   
   

WO1/1/1

   

B

5

   

Header (IN_WO_CI_RQST)

040

WO1/1/2

1000

2

   

Y

N

Level 1 (IN_WO_PARTS_EVW)

 

WO1/1/2

           

Level 2 IN_WO_ISS_EVW

 

WO1/1/2

   

B

4

   

The transaction does the following:

Since the Default Complete Flag field is set to the value of N (no), the pick batch ID and line number are still associated with WO1/1/2 and the remaining 6 units are still allocated. The picker can pick the remaining 6 units at some other time.