5 SPARCstation IPC System: Installing and Removing Hard Disk Drives





This chapter explains how to install and remove the 1.05 Gbyte hard disk drive in the SPARCstation IPC system.

Caution -

The hard disk drive contains electronic components that are extremely sensitive to static electricity. Ordinary amounts of static from your clothes or work environment can destroy the components.

Do not touch the components themselves or any metal parts. Wear a grounding wrist strap when handling the drive. See the "Attaching a Wrist Strap" section in this chapter.

Do not disconnect the power cord from the system unit power outlet or from the wall outlet. This connection provides the ground path necessary to safely remove and install the hard disk drive.

Make sure that the system unit power is turned OFF by making sure that the green light-emitting diode (LED) at the front of the chassis is not lit and that the fan in the power supply is not running.

First Steps

Before you begin:

    1. Read the "Safety Agency Compliance" section in the Preface for the safety precautions.
    2. Read Chapter 1 to determine which tools are required, which operating system you have, how to back up your system, and how to shut the system down.

SCSI Termination and Cable Length

Recently released Sun systems and peripherals are now supplied with new regulated (active) SCSI terminators. Previously, Sun supplied standard SCSI terminators. Both types are shown below.

All SCSI systems must be terminated at the first and last units attached to the SCSI bus. A terminator is built in to all SBus SCSI cards and to all host systems. For the last unit attached to the SCSI bus, the new regulated terminators provide the improved impedance matching required for fast SCSI.

The total SCSI bus length (including internal and external SCSI cables) for each single ended SCSI bus, as shown below, must not exceed 6 meters (20 feet). Refer to Appendix A for more information.

Removing the SPARCstation IPC Cover

To remove the cover of the system unit:

    1. Make sure that the power to your system unit is turned off, but that the power cord remains plugged in to the system unit and to the power source.

    If you are installing the drive into a new system, plug the power cord into the back of the system and into a grounded AC outlet. Do not turn the system on.

Caution -

The lithium battery molded into the NVRAM, located on the main logic board next to the Boot PROM, may explode if mishandled or attempts are made to recharge it or disassemble it.

Caution -

Electronic parts may be damaged by static electricity if touched by a person not wearing a properly grounded wrist strap.

    2. Detach the unit's SCSI connector from the back of the unit if any external storage devices are attached.
      a. Press in on the finger clips on the connector connecting the device to the system unit.
      b. Pull the connector off.

    Figure 5-1 Opening the System Unit

    3. Remove the top section from the system unit.

    To remove the top section from the system unit, perform the following steps:

      a. Remove the screw holding the lock block to the back panel. Refer to Figure 5-1.
      b. Position the system on the table so that there is enough space to lay the top section of the unit flat in front of the bottom.
      c. Grasp the unit top with your fingers over the latch buttons at the sides, press down on the unit top, and depress the latch buttons.
      d. Rotate the unit top up and toward the front panel, and lay the unit top flat on the table. The unit top and bottom are still connected by the power and data cables leading from the disk drive(s) and power supply in the unit top to the main logic board in the unit bottom.

Note - The unit top contains the power supply, the diskette drive, and the hard disk drive (refer to figures 5-2 and 5-3). It is the heavier of the two sections.

    Figure 5-2 Open View of the SPARCstation IPC

    Figure 5-3 Top View of a SPARCstation IPC

Attaching a Wrist Strap

The wrist strap provides grounding between your body and the chassis for static electricity. Electric current and voltage do not pass through the wrist strap.

Caution -

Boards (such as the disk drive board) and modules can be damaged by harmful electrical charges if you do not wear a wrist strap.

To attach the wrist strap:

    1. Wrap the wrist strap twice around your wrist side with the conductive adhesive against your skin.

    2. Attach the end with the adhesive copper strip to the metal casing of the power supply in the system unit. Refer to figures 5-2 and 5-3.
    3. Lay out the antistatic mat (if available), shiny side up, on the work area.

    If an antistatic mat is not available, lay out the antistatic bag in which the hard disk drive was shipped as a work surface.

Note - Do not have the wrist strap attached and the system powered up when you handle the drive to verify the jumper settings.

Unpacking the Drive

Two types of drive kits can be ordered:

If you ordered a complete drive kit, the box should contain:

If you ordered a replacement drive, the kit will only contain the disk drive.

To unpack the drive:

    1. Remove the disk drive (and its related equipment if you ordered a complete drive kit) from the packing material.

    Compare the packing list with the equipment you received.

    2. Place the drive on an antistatic surface.
    3. Save the box and the packing material in case you have to ship the drive at some future date.

Locating the Jumpers on the Drive

The three sets of jumper blocks on the 1.05 Gbyte hard disk drive are located on the sides and underside of the drive. Two of the blocks are indicated below. The third block, which is on the backside of the drive and not shown in Figure 5-4, is not jumpered. You must not add any jumpers to this block.

    Figure 5-4 1.05 Gbyte Hard Disk Drive Jumper Locations

As shown above, there are two sets of jumper blocks you need to check on for the 1.05 Gbyte drive:

The 1.05 Gbyte hard disk drive is a SCSI (Small Computer Systems Interface) device. Each SCSI device in your system needs a specific and unique SCSI ID.

Note - Please see the handbook appropriate for your operating system for more information about target addresses. Refer to sections in this manual regarding address selection schemes and setting jumpers.

When you set the jumpers, each drive is automatically assigned a SCSI ID number.

Verifying the SCSI Jumpers

To verify the SCSI ID jumpers:

    1. Place the drive on an antistatic surface.

    Do not remove the drive bracket (if attached).

    2. Compare the disk drive device address jumper settings to the settings shown in Figure 5-5.

    If the device address jumper settings are the same as in Figure 5-5, leave them as they are.

    If the settings are not the same, change them to match the settings in the figure. Use a needlenose pliers to install or remove jumpers.

    Figure 5-5 Address Jumper Settings

Verifying the Configuration Jumpers

To verify the configuration jumpers, compare the drive configuration jumper settings to the settings shown in Figure 5-6. A description of the jumper acronyms can be found on the next page.

If the jumper settings are the same as in Figure 5-6, leave them as they are.

If the jumper settings are not the same, change them to match the settings in the figure. Use a needlenose pliers to install or remove jumpers.

    Figure 5-6 Configuration Jumper Settings

---------------------------------------
Acronym Description ---------------------------------------
         
RS       (Reserved)
         
DS       Delayed Start
         
ME       Motor Enable (Remote Spin-up)
         
WP       Write Protect
         
PE       Parity Enable
         
SS       (Reserved)
         
TP       Term Power from Drive
         
TP       Term Power to SCSI Bus

---------------------------------------

Installing a Hard Disk Drive

The SPARCstation IPC system uses a drive bracket to attach the drive to the chassis. If grommets (small, screw-type connectors) came with your drive kit, do not use them. Grommets are used to install disk drives into other SPARCstations, such as the SPARCstation 10 system.

To install a hard disk drive:

    1. Make sure you have completed the procedures for verifying and setting drive jumpers.
    2. Make sure the wrist strap is attached properly.
    3. Slide the hard disk drive into the bracket with the power and data cable connections facing the front of the unit. Refer to Figure 5-7.

    Figure 5-7 Disk Drive Mounting Bracket

    4. Align the four screw holes in the hard drive with those in the bracket. Insert the screws and tighten them with a Phillips screwdriver.
    5. Connect the data cable leading to the hard drive. Refer to Figure 5-8.

    Figure 5-8 Connecting the Data Cable to the Drive

Installing the Mounting Bracket

To install the disk drive mounting bracket with the installed drive:

    1. Before setting the disk drive bracket flat in the unit top, connect the data cable to the diskette drive.
    2. Tilt the disk drive bracket toward the front of the unit. Gently lower the bracket into position in front of the power supply.

Note - The disk drive bracket must engage a securing ridge at the inside front of the unit top. If installed incorrectly, you will not be able to insert diskettes into the diskette drive.

    3. Tighten the captive screw at the center rear of the bracket to secure the bracket to the chassis.
    4. Connect the power cable to the hard disk drive.
    5. Secure the cables to the cable management clip over the diskette drive.
    6. Connect the diskette drive data cable and the hard disk data cable to their respective connectors on the main logic board.
    7. Connect the internal power cable to its connection on the main logic board.
    8. Disconnect the wrist strap first from your wrist, then from the power supply of the system unit.
    9. Close the system unit.

    Refer to the section, "Replacing the SPARCstation IPC Cove."

    10. If you have one or more external SCSI devices daisy-chained to your system, replace the SCSI terminator on the last device in the daisy-chain with a regulated SCSI terminator.

    A regulated terminator is shown below.

Removing a Hard Disk Drive

The installation procedure for replacing a drive requires that you remove the drive bracket and the data cable from the previously installed drive to install them on the replacement drive. A drive bracket and new cable are not shipped with a replacement drive.

Caution - Do not disconnect the power cord from the system unit power outlet or from the wall outlet. This connection provides the ground path necessary to safely remove and install the hard disk drive.

To prepare a hard disk drive for replacement, you must verify that the jumpers on the drive controller board are set correctly. To gain access to the hard drive's controller board, turn the hard drive over gently on the antistatic mat. The drive controller board and the jumpers are on the bottom.

To remove a hard disk drive:

    1. Back up your system.
    2. Shut down the system.
    3. Make sure that the power cable is connected to the system unit and to a wall outlet.
    4. Open the system unit.

    Refer to the section, "Removing the SPARCstation IPC Cover."

    5. Make sure that the wrist strap is attached to your wrist and to the power supply of the system.

    Refer to the section, "Attaching a Wrist Strap."

    6. Remove the drive mounting bracket from the unit.

    Refer to the following section, "Removing the Mounting Bracket."

    7. Remove the four screws securing the hard drive to the bracket.
    8. Slide the hard disk drive out of the bracket and set it on an antistatic surface.
    9. Remove the data cable from the hard drive and set it aside for use with another drive.
    10. Refer to the section, "Installing a Hard Disk Drive," to install a new drive.

Removing the Mounting Bracket

The disk drive bracket resides in the top part of the system unit in front of the power supply (refer to Figure 5-9). It houses both the diskette drive supplied with the unit and an optional hard disk drive. You must remove the disk drive mounting bracket before removing either the diskette drive or hard drive.

    Figure 5-9 Disk Drive Mounting Bracket

To remove the disk drive mounting bracket:

    1. Follow the previously given instructions on halting your system, determining which tools are needed, removing expansion units, opening the system unit, and attaching a wrist strap.
    2. Make sure that the system unit power is turned off by checking to make sure that the green LED at the front of the chassis is not lit and that the fan in the power supply is not running.

    The power cord should be attached to the system unit and to the wall outlet.

    3. Place an antistatic surface near the unit.
    4. Detach the cables from the cable securing guides on the cable management clip over the diskette drive. Refer to Figure 5-9.
    5. Disconnect the power cable leading from the hard disk (if a hard disk is present).
    6. Disconnect the internal power cable leading from the main logic board.

    Press the clip on the plug to release it from the main logic board.

    7. Disconnect the diskette drive data cable, and the hard disk data cable (if a hard disk is present) from their connectors on the main logic board.

Note - When pulling up on pull tabs, brace the main logic board near the socket to minimize board flex.

    8. Back off the captive Phillips head screw in the center rear of the bracket (closest to the power supply). Refer to Figure 5-10.

    Figure 5-10 Detail of Disk Drive Mounting Bracket

    9. Lift the bracket out of the system unit and place it on an antistatic surface.

    The data cables can remain connected to the hard drives.

Replacing the SPARCstation IPC Cover

To replace the SPARCstation IPC cover:

    1. Grasp the unit top, rotate the unit top at a 15 degree angle, and rotate your hand position so that thumbs and fingers point up and the five interlock hooks can be lined up.

Note - The interlock hooks do not engage until the unit is lowered to a 45 degree angle. Continue to hold the cover with your hands.

    2. Rest the front edges together to connect the interlock hooks by pushing gently toward the back of the unit. Refer to Figure 5-11.

    As you lower the unit top, continue to push back to secure the connection. The unit top will rest slightly forward. Push it gently back a few millimeters. As the unit top moves back, the latch buttons should click, securing the unit top to the unit bottom.

    Figure 5-11 Closing the System Unit

    3. Attach the lock block.

    Attach the lock block by inserting the PEM screw through the block on the outside, the security loop on the inside, and into the power supply. Tighten the screw with a screwdriver. Be careful not to overtighten the screw.

    4. Reconnect the peripherals.

    See the installation manual that came with your External Storage Devices for further instructions.

    5. Power up the system.

    Refer to the system, "Restoring Power to the System."

Restoring Power to the System

Warning -

Do not power on the system unit without replacing the cover and securing it. Failure to take this precaution may result in personal injury and system damage.

Turn the power switches on in the following order:

    1. External peripherals (if you have one)
    2. Monitor
    3. SPARCstation IPC System

If you replaced a hard disk drive containing your operating system, you must install your operating system onto the hard disk. Refer to the software manuals that were shipped with your operating system for complete instructions.

Booting the Operating System

Boot the system:

    1. Go to the handbook appropriate for your operating system.
    2. See the section about booting the system, then return to this manual after you perform this procedure.

After you boot the operating system, log in at the login prompt.

Completing the System Configuration

For a newly installed peripheral device to work with a computer system, its device driver must be added or activated. Procedures for adding or activating a device driver differ among operating systems.

For example, if your system is running SunOS Version 4.x, you might need to modify the system kernel and make changes to the /dev directory by running the MAKEDEV command.

    1. Go to the handbook appropriate for your operating system.
    2. See the chapter about setting up the peripheral device.