Complete the Same Output Across Multiple Operations in Discrete Manufacturing

You can now add co-products and by-products to different operations in a discrete work definition or work order, with enhanced support for accurate cost calculations. When co-products or by-products are specified at the operation level, the application automatically apportions costs based on the cost allocation basis defined in the work definition. 

Standard Cost Calculation

The standard cost calculation now uses the multiple instances of co-products and by-products in a work definition and their cost allocation percentages to calculate a blended standard cost. Let's review an example of a work definition where a by-product is yielded in different operations.

Example: Work Definition

Operation Item Type Item Quantity UOM Standard Cost Cost Allocation Factor
10 Component

RM1

1000 Lbs 3  
10 By-product AL Scrap 100 Lbs   30%
20 Component RM2 10 Lbs 10  
20 By-product AL Scrap 50 Lbs   15%
30 Component RM3 10 LBS 5  
30 Product FG1 200 EA   100%

Cost Calculations

Example: Standard Cost Calculations

Operation Item Type Item Quantity UOM Standard Cost Cumulative Cost Cost Allocation Factor Allocated Output Cost Carried Forward
10 Component RM1 1000 Lbs 3 3000     3000
10 By-product AL Scrap 100 Lbs     30% 900 2100
20 Component RM2 10 Lbs 10 100     2200
20 By-product AL Scrap 50 Lbs     15% 330 1870
30 Component RM3 10 LBS 5 50     1920
30 Product FG1 200 EA     100% 1920 0

Standard cost of AL Scrap = (Total of allocated output cost in all operations where the product is reported) / (Total quantity reported in all operations)

                                           = (900+330)/(100+50)

                                           = $ 8.2

Standard cost of FG1 = 1920/200

                                     = $9.6

Actual, Average, and Periodic Average Cost Methods

If you use the Use Accumulated Work in Process Balances provisional completion option, each of the product completions will be calculated based on the accumulated work in process balances till that operation. When the work order is closed, the cost processor will calculate a single cost for product completions and will create a product cost adjustment for the difference between the product completion cost and the cost calculated at work order close.

This ensures that the total production costs are distributed appropriately across all outputs, providing precise and transparent cost tracking. As a result, you can achieve accurate inventory valuation, improved profitability analysis, and better alignment with operational realities in complex manufacturing scenarios.

Steps to enable and configure

You don't need to do anything to enable this feature.

Tips and considerations

  • This feature is available only with the Redwood experience. For a consistent user experience, you can enable the Redwood pages for work orders, production execution, mobile production reporting using industrial handheld devices, postproduction reporting, quality inspection, production transaction history, and product genealogy.
  • The cost allocation factor basis needs to be same for the same item across different operations. This validation is enforced when you create a work definition and when you add the same item in different operations in a work order.

Key resources

  • Oracle Fusion Cloud SCM: Implementing Manufacturing and Supply Chain Materials Management guide, available on the Oracle Help Center.
  • Oracle Fusion Cloud SCM: Using Supply Chain Cost Management guide, available on the Oracle Help Center.

Access requirements

Users who are assigned a configured job role that contains the following privileges can access this feature:

  • Manage Cost Planning Scenario Definition (CST_MANAGE_SCENARIO)
  • Perform Cost Rollup (CST_PERFORM_COST_ROLLUP)
  • Review Rolled Up Costs (CST_REVIEW_ROLLEDUP_COSTS)
  • Allows review of costs and balances by each individual work order (CST_REVIEW_WORK_ORDER_COSTS_PRIV)

These privileges were available prior to this update.