Replenishment via Picking Wave Examples
Scenario 1
- Orders need =150
- Replenishment UOM is units
- Locations have the following capacity
Table 1. Config-1 Location Type Min Max Current Qty Capacity A001 Permanent 20 200 20 180 A002 Dynamic 20 200 0 200
Therefore, after replenishment phase is complete, the system allocates 130 (in-transit)
units where the order need of 150 is satisfied (Current + In-transit).
Location | Type | Min | Max | Current Qty | In-Transit | Capacity |
---|---|---|---|---|---|---|
A001 | Permanent | 20 | 200 | 20 | 130 | 50 |
A002 | Dynamic | 20 | 200 | 0 | 0 | 200 |
Note: When replenishing via a Picking wave, the system only replenishes up to order need and
NOT up to the maximum capacity.
Scenario 2
- Orders need =150
- UOM is units
- Locations have the following capacity
Table 3. Config-2 Location Type Min Max Current Qty Capacity A001 Permanent 20 200 120 80 A002 Dynamic 20 200 0 200
Location | Type | Min | Max | Current Qty | In-Transit | Capacity |
---|---|---|---|---|---|---|
A001 | Permanent | 20 | 200 | 120 | 30 | 0 |
A002 | Dynamic | 20 | 200 | 0 | 0 | 200 |
Scenario 3
- Orders need sums up to be 150
- UOM is units
- Locations have the following capacity
Table 5. Config-3 Location Type Min Max Current Qty Capacity A001 Permanent 20 100 100 0 A002 Permanent 20 100 100 0 A003 Dynamic 20 120 50 70 A004 Dynamic 20 120 80 40 A005 Dynamic 20 120 80 40
Here, the permanent locations (A001, A002) do not have any capacity in them. Therefore,
the system replenishes items to dynamic locations – A003, A004, and A005.
Location | Type | Min | Max | Current Qty | In-Transit | Capacity |
---|---|---|---|---|---|---|
A001 | Permanent | 20 | 100 | 100 | 0 | 0 |
A002 | Permanent | 20 | 100 | 100 | 0 | 0 |
A003 | Dynamic | 20 | 120 | 50 | 70 | 0 |
A004 | Dynamic | 20 | 120 | 80 | 40 | 0 |
A005 | Dynamic | 20 | 120 | 80 | 40 | 0 |