C H A P T E R  4

Feedback Mounting the Server Into a 2-Post Rack

This chapter provides instructions for installing the server in an open 2-post rack.



Note - The server ships with a 19-inch, 4-post hardmount rack kit. The rack rail kits described in this chapter must be ordered separately from Sun.


This chapter contains the following sections:



Note - References to left and right are from your viewpoint as you face either the front or rear of the equipment.




caution icon Caution - The server is heavy. Two people are required to lift and mount the server into a rack enclosure when following the procedures in this chapter.




Tip - The Sun Netra T5220 server mounted in a 2-post rack with the 19-inch, 2 post mounting kit (X7901A-4) protrudes 193 millimeters (7.59 inches) beyond the front of the rack rail post.

For less protrusion in the front of the rack, the server can also be mounted using the rear portion of the rail, which reduces protrusion to 115 millimeters (4.52 inches) beyond the front of the rack rail post.



2-Post Rackmounting Options

The server ships with a 19-inch, 4-post hardmount rack kit (see Hardmounting the Server in a 19-Inch 4-Post Rack for installation instructions). TABLE 4-1 lists two additional 2-post rackmount kit options that can be ordered from Sun. This chapter provides installation instructions for these rackmount kit options.


TABLE 4-1 Optional Rackmount Kits

Mounting Kit

Installation Instructions

23-inch 2-post rackmount kit

To Install a Server With a Hardmount in a 23-Inch 2-Post Rack

19-inch 2-post rackmount kit

To Install a Server With a Hardmount in a 19-Inch 2-Post Rack

19-inch 2-post slide rackmount kit

To Install a Server With a Sliding Rail Mount in a 19-Inch 2-Post Rack




Note - If you have more than six DC-powered servers in the same rack, you might exceed Telcordia NEBS EMI limits.



Hardmounting the Server in a 23-Inch 2-Post Rack


procedure icon  To Install a Server With a Hardmount in a 23-Inch 2-Post Rack

The hardmount kit for a 23-inch 2-post rack consists of:



Note - The 23-inch 2-post rackmount kit supports rack web thicknesses (the width of the rack post) of 76.20 mm (3 in.), 101.6 mm (4 in.), and 127 mm (5 in.).


FIGURE 4-1 Contents of the Hardmount 23-Inch 2-Post Kit


Figure showing the contents of the hardmount 23-inch two-post kit


Figure Legend

1

Side brackets

3

Rear plates

2

Screws

4

Rail guides



TABLE 4-2 Hardmount 23-Inch 2-Post Rackmount Screw Kit Contents

Number

Description

Where Used

10

M5 x 7 SEM screws

8 for side brackets, 2 for rear plates

10

M5 x 12.7 mm screws

10 for rack, if appropriate

10

M6 x 13 mm screws

10 for rack, if appropriate

9

M6 square clip nuts

9 for rack, if appropriate

12

10-32 x 0.5 in. combo head screws

12 for rack, if appropriate

12

12-24 x 0.5 in. combo head screws

12 for rack, if appropriate


1. Get the side brackets from the rack kit (FIGURE 4-1).

2. Using eight of the M5 × 7 SEM screws (four for each side bracket), secure the side brackets to the sides of the server (FIGURE 4-2).

FIGURE 4-2 Securing the Side Brackets to the Side of the Server


Figure showing how to secure the side brackets to the server

3. Get the rail guides from the rack kit (FIGURE 4-1).

4. Lift the rail guides to the desired height in the rack and, using two screws each, secure both rail guides to the rack (FIGURE 4-3).

The size of the screws varies, depending on your particular rack.

FIGURE 4-3 Installing the Rail Guides in the Rack


Figure showing how to install the rail guides in the rack

5. Lift the server into the rack and slide it onto the rail guides (FIGURE 4-4).

FIGURE 4-4 Installing and Securing the Server in the 2-Post Rack


Figure showing how to secure the server in the two-post rack

6. Using two screws on each side, secure each side bracket on the server to the front of the rack (FIGURE 4-4).

The size of the screws varies, depending on your particular rack.

7. (Optional) If your environment contains especially high vibrations, use the rear plates to further secure the server to the rack (FIGURE 4-1).

The rear plates attach to the rear of the post and to one of the three eyelets on each side bracket, depending on the thickness of the post.

a. Using one M5 × 7 SEM screw for each rear plate, loosely install the screw in one of the three positions on the rear plate (FIGURE 4-5).

The position varies depending on the thickness of the rail in the rack. For example, FIGURE 4-5 shows where you would install the screw for the middle rack position on the rear plate.

FIGURE 4-5 Installing a Screw on the Middle Rack Position on the Rear Plate


Figure showing how to install a screw on the rear plate’s shallowest rack position

b. Slide the rear plate in so that the screw slides into position into one of the eyelets.

The screw head should be facing the rear of the server and the other side of the rear plate should be in front of the rack post (FIGURE 4-6).

FIGURE 4-6 Installing the Rear Plate to the Side Bracket


Figure showing how to install the rear plate to the side bracket

c. Tighten the screw to secure the rear plate to the eyelet on the side bracket (FIGURE 4-6).

d. Using two screws, secure the other side of the rear plate to the back of the post (FIGURE 4-7).

FIGURE 4-7 Securing the Rear Plate to the Back of the Post


Figure showing how to secure the rear plate to the side bracket

The size of the screws varies, depending on your rack.

e. Repeat Step a through Step d to secure the rear plate on the other post.


Hardmounting the Server in a 19-Inch 2-Post Rack


procedure icon  To Install a Server With a Hardmount in a 19-Inch 2-Post Rack

The hardmount kit for a 19-inch 2-post rack consists of:



Note - The 19-inch 2-post rackmount kit supports rack web thicknesses (the width of the rack post) of 76.20 mm (3 in.), 101.6 mm (4 in.), and 127 mm (5 in.).


FIGURE 4-8 Contents of the Hardmount 19-Inch 2-Post Kit


Figure showing the contents of the hardmount 19-inch two-post kit


Figure Legend

1

Rear plates

3

Side brackets

2

Screws

 

 



TABLE 4-3 Hardmount 19-Inch 2-Post Rackmount Screw Kit Contents

Number

Description

Where Used

10

M5 x 7 SEM screws

8 for side brackets, 2 extra

6

M3 x 8 SEM screws

4 for rear plates, 2 extra

10

M5 x 12.7 mm screws

10 for rack, if appropriate

10

M6 x 13 mm screws

10 for rack, if appropriate

9

M6 square clip nuts

9 for rack, if appropriate

12

10-32 x 0.5 in. combo head screws

12 for rack, if appropriate

12

12-24 x 0.5 in. combo head screws

12 for rack, if appropriate


1. Get the side brackets from the rack kit (FIGURE 4-8).

2. Using four of the M5 × 7 SEM screws for each side bracket, secure the side brackets to the sides of the server (FIGURE 4-9).

FIGURE 4-9 Securing the Side Brackets to the Side of the Server


Figure showing where to secure the side brackets to the side of the server

3. Lift the server into the rack.

4. Using two screws for each bracket, secure the front of the server to the front of the rack (FIGURE 4-10).

The size of the screws varies, depending on your rack.

FIGURE 4-10 Installing and Securing the Server in the 2-Post Rack


Figure showing how to secure the server in a two-post rack

5. (Optional) If your environment contains especially high vibrations, use the rear plates to further secure the server to the rack (FIGURE 4-8).

The rear plates attach to the rear of the post and to one of the three sets of eyelets on each side bracket, depending on the thickness of the post.

a. Using two of the M3 × 8 SEM screws for each rear plate, loosely install the screws in one of the six positions on the rear plate (FIGURE 4-11).

The position varies depending on the thickness of the rail in the rack. For example, FIGURE 4-11 shows where you would install the screws for the optimum rack position on the rear plate.

FIGURE 4-11 Installing Screws on the Optimum Rack Position on the Rear Plate


Figure showing how to install the screws to the rear plate’s shallowest rack position.

b. Slide the rear plate in so that the screws slide into position into one set of the eyelets.

The screw heads should be facing the rear of the server and the other side of the rear plate should be in front of the rack post (FIGURE 4-12).

FIGURE 4-12 Installing the Rear Plate to the Side Bracket


Figure showing how to install the rear plate to the side bracket

c. Tighten the screws to secure the rear plate to the set of eyelets on the side bracket (FIGURE 4-12).

d. Using two screws, secure the other side of the rear plate to the back of the post (FIGURE 4-13).

The size of the screws varies, depending on your rack.

FIGURE 4-13 Securing the Rear Plate to the Rack


Figure showing how to secure the rear plate to the rack

e. Repeat Step a through Step d to secure the rear plate on the other post.


Mounting the Server With a Sliding Rail Mount in a 19-Inch 2-Post Rack


procedure icon  To Install a Server With a Sliding Rail Mount in a 19-Inch 2-Post Rack

The sliding rail mount kit for a 19-inch 2-post rack consists of:



Note - The 19-inch 2-post sliding rail rackmount kit supports rack web thicknesses (the width of the rack post) of 76.20 mm (3 in.), 101.6 mm (4 in.), and 127 mm (5 in.).




Note - The front-to-back rail spacing must be at least 392 mm (15.43 in.) and not more than 863.6 mm (34 in.) from the outside face of the front rail to the outside face of the back rail.


FIGURE 4-14 Contents of the Sliding Rail 19-Inch 2-Post Kit


Figure showing the contents of the sliding rail 19-inch 2-post kit.


Figure Legend

1

Screws

4

Right side inner member

2

Left side inner member

5

Right side assembly

3

Left side assembly

 

 



TABLE 4-4 Sliding Rail 19-Inch 4-Post Rackmount Screw Kit Contents

Number

Description

Where Used

10

M4 x 0.5 mm x 5 mm Phillips panhead screws

8 for glides, 2 extra

10

M5 x 12.7 mm screws

10 for rack, if appropriate

12

M6 x 13 mm screws

10 for rack, 2 extra

9

M6 square clip nuts

9 for rack, if appropriate

10

10-32 collar screws, 4 short, 4 long, 2 extra

8 for racks with 10-32 holes, if appropriate

12

10-32 x 0.5 in. combo head screws

12 for rack, if appropriate

12

12-24 x 0.5 in. combo head screws

12 for rack, if appropriate


1. Obtain the slide assemblies from the rack kit (FIGURE 4-14).

2. Press in the green button on each slide assembly and pull the right side and left side inner members (glides) completely out of the slides (FIGURE 4-15).

FIGURE 4-15 Removing Glides from the Slides


Figure showing how to dismantle the slide.


Figure Legend

1

Button

2

Glide

3

Slide (in two parts)


3. Using eight of the M4 x 0.5 x 5 mm Phillips panhead screws from the rackmount kit (four for each side), attach each glide to the side of the server chassis (FIGURE 4-16).

FIGURE 4-16 Attaching the Glides to the Server Chassis


Figure showing where to install glides to the server chassis.

4. Get the rack brackets (front and rear) from the rackmount kit (FIGURE 4-14).

5. Lift each front bracket to the desired position at the front of the rack, and attach a front bracket to each of the front rack posts (FIGURE 4-18).

To secure each bracket, use two of the M5 x 12.7 mm screws or two of the
M6 x 13 mm screws. Tighten the screws enough to secure the brackets, but leave them loose enough for adjustment later.

FIGURE 4-17 Attaching the Front Brackets to the Posts


Figure showing where to install front brackets to the rack posts.

6. Lift each rear bracket to the desired position at the rear of the rack, and attach a rear bracket to each of the rear rack posts (FIGURE 4-18).

To secure each bracket, use two of the M5 x 12.7 mm screws or two of the M6 x 13 mm screws, as you did in Step 5. Tighten the screws enough to secure the brackets, but leave them loose enough for adjustment later.

FIGURE 4-18 Securing the Rear Brackets to the Rack Posts


Figure showing how to secure the rear brackets to the rack posts.



Note - If your rack has 10-32 holes, use the 10-32 collar screws and 10-32 threaded strips.


7. Align the glides attached to the server with the slide assemblies in the rack.

You might find that there is too much or too little room between the two slides mounted in the rack, consequently the glides attached to the server might not align correctly with the slides in the rack. If either situation occurs, loosen the screws on the front and back brackets (Step 5 and Step 6), move the brackets inward or outward to the appropriate points, then tighten the brackets again.

8. Push in the slide buttons and slide the server all the way into the rack enclosure (FIGURE 4-19).

FIGURE 4-19 Sliding the Server Into the Rack


Figure showing how to slide the server into a rack.

9. Fully tighten the screws on the front and rear brackets.

FIGURE 4-20 Tightening the Front Bracket Screws


Figure showing how to tighten the front bracket screws.

FIGURE 4-21 Tightening the Rear Bracket Screws


Figure showing how to tighten the rear bracket screws.

10. Attach Cable Management Arm (CMA) to rails (note labels on rails and CMA) to right (FIGURE 4-22) side.

Side with arrow attaches to inner glide; other side attached to outer member.

FIGURE 4-22 Attaching Cable Management Arm to Right Side


Figure showing how to attach right side cable management arm.

11. Attach CMA to rails (note labels on rails and CMA) to left (FIGURE 4-23) side.

Side with arrow attaches to inner glide; other side attached to outer member.

FIGURE 4-23 Attaching Cable Management Arm to Left Side


Figure showing how to attach left side cable management arm.

 

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