Stacker Unit
Installation Instructions





These instructions describe how to install and configure a stack of four chassis (hosts and disk expansion) onto the stacker unit base. Because of the decision- making required, you should read the instructions completely before assembling the stack. The installation consists of:

Warning -

This installation requires two people to lift a chassis and move the stacker unit. Use care to avoid injury. A chassis may weigh up to 110 pounds. A completed stack can weigh up to 550 pounds.

Stacker Unit Contents

The stacker unit contains the following:

Note - The following part numbers are for inventory of items received only and cannot be used to order parts.

Tools Required

Unpacking the Stack

Warning -

This installation requires two people to lift a chassis and move the stacker unit assembly. Use care to avoid injury. A chassis may weigh up to 110 pounds. A completed stack can weigh up to 550 pounds.

To begin the installation, unpack the power distribution unit and stacker base. Place the equipment in the location where the stack will be installed, then proceed as directed in the sections that follow.

Deciding on the Configuration

Prior to assembly, decide what the stacker unit configuration should be. This will determine the chassis stacking order as well as chassis cabling to the power distribution outlets.

A power distribution unit is factory installed in the stacker unit base. You use the power configuration switch on the rear panel of the power distribution unit to configure a stack as shown in Table 1. See Figure 5 for switch location.

You use additional power distribution unit controls to select host type as well as master/slave relationships within a stack when master/slave power is selected (see Figure 6 for master/slave selections).

    Table 1 Power Configurations

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Switch Position Description Example/chassis stacking order -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
                                                                                                                                                                            
 Unswitched                                                                                                             Six unswitched outlets.                             Four unrelated 
                                                                                                                                                                            chassis in a stack; 
                                                                                                                                                                            use any order.
                                                                                                                                                                            
 Master*/Slave**                                                                                                        One or more host chassis (as master) controls       CPU system 
                                                                                                                        power to its disk expansion chassis (as slaves)     controls power to 3 
                                                                                                                                                                            disk expansion 
                                                                                                                        or, one master host controls a second host as a     units; typically 
                                                                                                                        slave.                                              place CPU on top 
                                                                                                                                                                            for easy power 
                                                                                                                                                                            access.
                                                                                                                                                                            
 Remote                                                                                                                 One stack (as master) controls a second stack (as   One master in the 
                                                                                                                        slave).                                             first stack controls 
                                                                                                                                                                            power to its own 
                                                                                                                                                                            disk expansion 
                                                                                                                                                                            units as well as 
                                                                                                                                                                            those in the slaved 
                                                                                                                                                                            stack.
                                                                                                                                                                            
 * A host system that controls power to its connected disk expansion systems or to a second host.                                                                           
                                                                                                                                                                                                   
 ** A disk expansion system or a host chassis that can be powered on and off through its master. Slaves may have more                                                                              
than one master - dual masters enable you to control power to slaves with either master. If a slave has two masters,                                                                               
it will be powered up if either or both masters are powered up. In the case of two connected stacks, the master(s)                                                                                 
within the master stack controls power to the slave stack.                                                                                                                                         

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Once you have decided on a power configuration, the stack(s) are assembled as described in the section "Stacking the chassis" on page 4", subject to the restrictions detailed in the following section.

Restrictions

The following restrictions apply to all configurations:

Assembly

Assembly of the stacker unit(s) is detailed in the following sections:

Stacking the chassis

Before beginning the assembly of your stacker unit decide on a power and master/slave configuration as detailed in the section "Deciding on the Configuration" on page 2, this will determine the order in which the chassis are physically stacked and cabled. For example, you will prefer to put the masters on top of the slaves.

Once the chassis stacking order is determined:

    1. Power off and remove the cables from each chassis that is to be used in the stack.

    Instructions are provided in the installation manuals shipped with each host and disk expansion chassis.

    2. Immobilize the stacker unit base by locking the two front casters.

    Use a flat blade screwdriver to tighten each front caster locking screw.

    3. Unpack the locking modules and place one locking module on top of the stacker unit base.

    Ensure that the locking module cable management bracket stabilizers are positioned to the rear of the power distribution unit as shown in Figure 1.

    4. Install and tighten four M6 Phillips-head screws in the locking module foot recesses as shown in Figure 1.
    5. Loosen the two captive slotted screws from the metal rear panel assembly on the locking module.
    6. Pull the locking module metal plate towards you until it is fully extended to the end of its track as shown in Figure 1.

    The locking module captive screws can be utilized as handles.

    Figure 1 Installing First Locking Module (Rear View)

    7. Remove the four cover plugs from the top of the first chassis to be stacked by pressing down on each plug as shown in Figure 2.

    Figure 2 Removing Chassis Cover Plugs

Warning -

Use caution when placing the chassis to avoid trapping your fingers between the chassis bottom and the lock module.
    8. Ensure that the chassis cable management slots are facing the rear of the power distribution unit as shown in Figure 3, and then carefully place the first chassis onto the locking module so that the chassis feet are securely seated in the locking module foot recesses.

Note - The feet on SPARCserver 1000 and disk expansion chassis are grooved to accommodate the locking module metal plate when it is returned to its fully retracted position. SPARCstation 10 chassis feet are not grooved and thus this chassis must be positioned alongside a stack.

    9. Push the metal plate in until it is flush with the rear face of the lock module.
    10. Tighten the two captive screws on the rear panel assembly.
    11. Place the second locking module on top of the first chassis you just installed (with cover plugs removed).

    Make sure it is positioned with the cable management stabilizers facing the rear of the power distribution unit as in Figure 3.

    Figure 3 Installing First Chassis and Second Locking Module

    12. Secure the second lock module to the chassis with four M6 Phillips-head screws as was done to secure the first lock module to the power distribution unit.
    13. Repeat steps 3 through 10 to install remaining locking modules and chassis until the stack is completely built.
    14. Install the cable management brackets as detailed in Figure 4.
      a. Start at the bottom chassis and insert the cable management bracket hooks into the slots located on the rear face of the chassis side vents.
      b. Slide each cable management bracket downward until the flap at the bottom is captured by the groove in the stabilizer located on the rear of the lock module.
      c. Repeat until all eight cable management brackets are installed.

    Figure 4 Installing Cable Management Brackets

Power Configuration

    1. Use the power configuration switch on the power distribution unit to select unswitched, master/slave or remote.

    Each possible selection is detailed in the steps that follow. See Figure 5 for switch location.

    Figure 5 Power Sequencer Rear Panel

      a. Position the power configuration switch on the power distribution unit to the left position. See Figure 5 for switch location and settings.
      b. Proceed to "Cabling" on page 14".
      a. Position the power configuration switch on the power distribution unit to the middle position.
      b. Use the two position slide switch on the power distribution unit to select a host type, see Figure 5 for switch location.

      The choices are SPARCserver 1000 (SS1000 position) or SPARCstation 10 (SS10 position).

      c. Position the power distribution unit master/slave switch to the configuration desired.

      See Figure 6 for switch location and an explanation of the selections.

      d. Proceed to "Cabling" on page 14.
      a. Position the power configuration switch on the master stack power distribution unit to the middle (switched) position.
      b. Use the two position slide switch on the power distribution unit to select a host type, see Figure 5 for switch location.

      The choices are SPARCserver 1000 (SS1000 position) or SPARCstation 10 (SS10 position).

      c. Position the master/slave switch on the master stack power distribution unit to the configuration desired. See Figure 6 for switch location and an explanation of the selections.
      d. Position the power configuration switch on the remote stack power distribution unit to the right (remote stack) position.
      e. Connect one end of the remote cable (can be ordered as an option) to the receptacle labeled OUT on the master stack power distribution unit.
      f. Make sure that the slave stack is situated close enough to the master stack to be able to make the cable connection.
      g. Connect the free end of the cable to the receptacle labeled IN on the slave power distribution unit.
      h. Proceed to "Cabling" on page 14.

    Figure 6 Master/Slave Selections (Domestic Version)

Cabling

Note - Power distribution unit outlets for the domestic version are the 208/240V (NEMA 6-15R)type. If your existing chassis power cords are the 110V type replace them with the four power cables that came in your installation kit. For the international version, replace the chassis power cords to be used in the stack with those provided in your installation kit.

    1. Cable the chassis depending upon the configuration selected as follows:

      Chassis cabling to the power distribution unit outlets can be accomplished in any order since all power distribution unit outlets are unswitched.

      Cable the chassis(s) to the outlets of the power distribution unit as indicated for your selection. Master chassis(s) are plugged into power distribution outlets A1 and/or A2 and slave chassis(s) are plugged into power distribution outlets B1 through B4 as required. Refer to Figure 6, which depicts the four possible master/slave selections.

      a. On the remote stack, insert the AC power connectors for each slaved chassis to receptacles B1 through B4 on the power distribution unit.

      No particular order of chassis cabling is required.

      b. On the master stack, cable the chassis(s) to the outlets of the power distribution unit as indicated for your selection.

      Master chassis(s) are plugged into power distribution outlets A1 and/or A2 and slave chassis(s) are plugged into power distribution outlets B1 through B4 as required. Refer to Figure 6, which depicts the four possible master/slave selections.

    2. For all stacker unit configurations, route the cables through the cable management brackets so that all cables cascade down the side of the stack.

    Use tie wraps to bundle the cables, if needed. Wrap excess cabling for the bottom chassis around the upper cable management brackets if required.

Installing Cable Covers

Note - The two cable side covers are not interchangeable, refer to Figure 7 to determine whether a cover is for the right or left hand side.

    3. Install the right cable side cover.
      a. Refer to Figure 7, View A and insert the hooks on the cable cover into the slots formed between the cable management brackets and the chassis side vents.
      b. Allow the cable cover to drop down so that the shelf inside the bottom of the cover rests on top of the "extension" at the rear of the stacker unit base.

      When the cover is properly located, a post located on the extension to the stacker unit base fits through a hole in the cover shelf.

      c. Once the post is located in the cover shelf, slide the latch on the shelf to lock the cover to the post.
    4. Install the left cable side cover.

      Repeat the instructions in step 1 as for the right cover.

    5. Install the cable top cover between the side cable covers.
      a. Seat the top cover so that the four hooks located on the bottom of the top cable cover drop into keyways located on the top of the side covers.
      b. Once the hooks are in the keyways, slide the top cover towards the stack so that the rear of the top and side covers are flush.

      Two ball studs located on the inside of the top cover will snap into place and lock the top and side covers in position.

    Figure 7 Installing Cable Covers

    This completes the installation, when fully assembled your unit should resemble the completed stack as depicted in Figure 8.

    Figure 8 Completed Stacker Unit (Front View)

Powering On

    1. Position the emergency power off switch located on the front of the power distribution unit (see Figure 8) to the on position.
    2. Position the circuit breakers located on the top rear of the power distribution unit (see Figure 7) to on.

    The power indicator light on the top rear of the power distribution unit should light up. The hosts and disks can now be powered on.

    3. Turn power switches on slaved chassis to on.

    The slaved chassis will not receive power until the next step is accomplished.

    4. Use the AC or DC power switch on the host(s) to power on the host(s) and attached slaved disk expansion chassis(s).

Powering Off

Caution -

Avoid system crashes. DO NOT use the sequencer to remove power from the hosts and disks without following the appropriate power off procedure. Refer to the installation manual for specific instructions.

Refer to the installation manual for the recommended method of bringing down the hosts and disks before removing power. Once the hosts and disks are synched, turn off the AC power switch on the masters.

Emergency Power Off

Note - The stacker unit cannot be powered up from the emergency power off switch, to power up after using this switch, follow the "Powering On" sequence.

The power distribution unit has an emergency power off button located on the front panel that powers off the entire stack in case of an emergency (see Figure 8).