2 Printed Circuit Board Removal and Replacement





This chapter provides the information you need to remove, install, or replace:

2.1 Handling Printed Circuit Boards

Caution -

The 600MP system board is more fragile than previous Sun 9U boards. The system board and its cards that install on this board have bottom- side surface-mount components. Observe the following precautions.

    1. Hold the system board only by the edges near the middle of the board, where the board stiffener is located. Do not flex the board or board-mounted cards, or hold the board only at the ends. The fine-pitch surface mount components make it sensitive to board-flexing.
    2. When you remove the board from its antistatic bag, keep the board vertical until you lay it on the Sun ESD mat.
    3. Do not place the board or cards which install on the board on hard surfaces. The connectors and components have very fine pins which bend easily. Placing the board and cards on an antistatic mat will prevent damage to the pins.
    4. Do not use a scope probe on the components. The 20-mil pitch pins are easily damaged or shorted by the probe point.
    5. Transport the board in an antistatic bag.

2.2 Removing a Board from the Card Cage

Follow directions below to remove the system or expansion memory board.

Caution -

Use Sun ESD kit P/N 250-1088 (or equivalent) when installing integrated circuits, printed circuit boards, and drives in a SPARCsystem 600MP. Follow the instructions printed on the ESD mat. Refer to the section, "Electrostatic Discharge Precautions" for a description of the ESD mat.
Do NOT use ESD kit P/N 560-1302 when working on SPARCsystem 600MP boards.

Caution -

The system chassis power must be turned off, and the power cord must remain plugged in to ensure a proper ground.

    1. Access the card cage as shown in Chapter 1 of the enclosure service manual provided with the system.
    2. Unfasten and set aside any cable connectors from the board back panel.

    To remove the system board, first detach the keyboard, ethernet, and other back panel connectors. Label these if necessary.

    To remove an expansion memory board, no external connectors need to be removed.

    3. Remove the four screws securing the board to the card cage.

    Set the screws aside for later reinstallation.

    4. Move the tabs on the extraction levers outward to release the board from the backplane connectors. Place the board on the ESD mat or in an antistatic bag.

If not installing or removing SIMMs or cards on the board, turn to Section 2.9, "Installing or Replacing a Board in the Card Cage" for replacement instructions.

2.3 Removing a 600MP Single SPARC or SuperSPARC Module

Remove the system board from the card cage before proceeding. See Section 2.2, "Removing a Board from the Card Cage."

    1. Remove the slotted fillister head screw from each standoff securing the module.

    Keep these screws to reuse when installing the replacement module. See Figure 2-1.

    2. Hold the module by the edges near the connector.
    3. Lift the module off the connector.
    4. Place the module on the ESD mat or in an antistatic bag.

    Figure 2-1 Removing or Installing the 600MP Single SPARC or SuperSPARC Module

2.4 Installing a 600MP Single SPARC or SuperSPARC Module

To install or replace a module, first remove the system board from the card cage. Refer to Section 2.2, "Removing a Board from the Card Cage."

Note - Visually inspect the pins on the module and in the MBus connector to ensure they are not bent before installing the module.

    1. Remove the slotted fillister head screws from each of the standoffs.

    Ensure that the standoffs are in the MBus slot location when installing a module in MBus slot 1. Move the two standoffs from the SBus slot 3 location to the MBus slot 1 location if necessary.

    2. Open the protective packaging and remove the module.
    3. Hold the module by the edges near the connector.
    4. Position the module on the four screw-in standoffs.

    Ensure the module is seated on the four standoffs. See Figure 2-1.

    5. Align the module on the MBus connector, ensuring that the keyed notches on the connector match the bumps on the receiving connector. Firmly but gently press down until the module is fully seated on the connector.

    Do not "rock" the module onto the connector. Ensure vertical movement of the module during the insertion or removal process.

    6. Starting from a corner opposite from the connector, press down on the corner of the module.

    Repeat this step on the remaining corners.

    7. Replace the slotted fillister screws on the four standoffs and tighten.

Note - Do not substitute pan head screws for the fillister head screws originally removed from the standoffs. Fillister head screws must be used because the head on a fillister head screw is taller. Refer to Figure 2-7.

    Figure 2-2 Fillister Head and Pan Head Screws

Caution -

Because of the tight clearance, use caution when replacing the fillister head screws. Do not allow the screwdriver to contact with the SPARC module component wire leads.

    8. Proceed to Section 2.9 to replace the system board in the card cage.

2.5 Removing a 600MP Dual SuperSPARC Module

Remove the system board from the card cage before proceeding. See Section 2.2, "Removing a Board from the Card Cage."

    1. Remove four slotted fillister head screws - two securing each mounting rail.

    Set the screws aside to reuse when installing the replacement module.

    2. Hold the module by the edges near the connector.
    3. Lift the module off the connector.

    Figure 2-1 illustrates removal of dual SuperSPARC module 0.

    4. Place the module on the ESD mat or in an antistatic bag.

    Figure 2-3 Removing the 600MP Dual SuperSPARC Module 0

2.6 Installing a 600MP Dual SuperSPARC Module

To install or replace a dual SuperSPARC module, first remove the system board from the card cage. See Section 2.2, "Removing a Board from the Card Cage." Next, remove the module(s) being replaced. Refer to the appropriate section:

Proceed to the appropriate section referenced below according the module type being replaced:

2.6.1 Removing Single SPARC or SuperSPARC Module Standoffs

The 600MP dual SuperSPARC module has mounting rails attached. Screw-in standoffs previously used to mount single modules cannot be used. After removing installed modules from the board, remove the four standoffs for each slot.

Caution -

Use Sun ESD kit P/N 250-1088 (or equivalent) when installing integrated circuits, printed circuit boards, and drives in a SPARCserver 600MP. ESD kit P/N 250-1088 contains the Sun approved ESD mat that has 0.25-inch cushioning to protect underside components, prevent board flexing, and provide ESD protection.

Follow instructions printed on the ESD mat and use the wrist grounding strap.

If you are installing dual SuperSPARC modules for the first time on the board in question, follow the step below to remove the standoffs.

    Unscrew and remove the screw for each standoff.

    Remove screws that secure the standoffs from the underside of the board.

There are four standoffs for slot 0 and four for slot 1. See Figure 2-4.

Note - Keep these screws for reuse. They will secure the dual SuperSPARC module mounting rails to the board when installing the module.

Proceed to Section 2.6.2, "Identifying Modules."

    Figure 2-4 Removing Single SPARC or SuperSPARC Module Standoffs

2.6.2 Identifying Modules

There are two 600MP dual SuperSPARC modules: one module installs in slot 0 only, the other module installs in slot 1 only. Connectors and preinstalled mounting rails on the two modules are in different locations, so the modules are slot specific and are not interchangeable.

Hold the dual SuperSPARC module with the components facing you and the MBus connector pointing toward the floor. The slot 0 module has the connector on the right; the slot 1 module has the connector on the left (see Figure 2-5).

Mounting rail holes align with holes on the system board (Figure 2-6).

    Figure 2-5 600MP Dual SuperSPARC Modules for Slot 0 and Slot 1

Note - The shape of the waffle-like heatsink on your modules may vary from this illustration.

Note - Level 2.10 boot PROMs (or later) are required for systems using the 600MP dual SuperSPARC modules. If lower level boot PROMs are installed in your system, upgrade the boot PROMs before attempting to use the dual SuperSPARC modules.

Note - Software prerequisite for dual SuperSPARC modules is the Solaris operating system revision 2.3 or later, or other compatible operating system. When using revision 2.3 of the Solaris operating system, the Solaris 2.3 Supplement is required.

Caution -

Use the wrist grounding strap that came with the module.

    Figure 2-6 Mounting Rails Attached to Underside of Dual SuperSPARC Module

Note - Visually inspect the dual SuperSPARC module pins and the mating MBus connector to ensure the pins are not bent before installing the module.

Note - When a dual SuperSPARC module is installed in MBus slot 1 on the 600MP system board, SBus slot 2 and SBus slot 3 cannot be used.

2.6.3 Installing the Dual SuperSPARC Module in Slot 0

Position the board to afford access to the top and bottom surfaces.

The dual SuperSPARC modules are slot specific and are not interchangeable. To identify module 0, refer to Section 2.6.2, "Identifying Modules."

Warning -

The heatsinks on the dual SuperSPARC modules may be hot. Use caution when removing or installing modules and avoid contact with the heatsinks. Hold modules only by the edges.

To install a module in slot 0:

    1. Open the protective packaging and remove the module for slot 0.

    The module has two mounting rails installed on the underside.

    2. Hold the module by the edges near the connector.

    Ensure the mounting rails face down toward the system board.

    3. Align holes in the module mounting rails with the four holes on the system board. See Figure 2-7.

    Each mounting rail has two holes. The top mounting rail, which straddles the module connector, provides a hole on either side of the connector.

    4. Align the module on the module connector, ensuring that the keyed notches on the connector match bumps on the receiving connector. Firmly but gently press down until the module is fully seated on the connector.

    Do not "rock" the module onto the connector. Ensure vertical movement of the module during the insertion or removal process.

    5. Secure the mounting rails to the system board using four screws.

    From the system board underside, insert screws through the holes in the board and screw them into the threaded holes in the mounting rail. Do not tighten until all four screws are in place.

Note - Reuse screws set aside when the previous module was removed.

      a. Attach the bottom mounting rail first.

      Starting at a corner opposite the connector, insert a screw through the hole in the board and thread it into the hole in the mounting rail. Repeat procedure for the second hole in the bottom mounting rail. Do not tighten.

      b. Attach the top mounting rail.

      Insert screws through the holes in the board and thread them into holes in the top mounting rail.

      c. Tighten the screws to secure the mounting rails to the system board.

      Be careful not to damage the nylon screws; do not overtighten.

    Figure 2-7 Installing the Dual SuperSPARC Module in Slot 0

2.6.4 Installing the Dual SuperSPARC Module in Slot 1

When installing 600MP dual SuperSPARC modules, position the board so you can access both the top and bottom surfaces of the system board.

The dual SuperSPARC modules are slot specific and are not interchangeable. To identify module 1, refer to Section 2.6.2, "Identifying Modules."

Note - When installing a module in slot 1, you must first remove any standoffs used for SBus slot 2 and SBus slot 3.

Warning -

The heatsinks on the dual SuperSPARC modules may be hot. Use caution when removing or installing modules and avoid contact with the heatsinks. Hold modules only by the edges.
    1. Open the protective packaging and remove the module for slot 1.

    The module has two mounting rails installed on the underside.

    2. Hold the module by the edges near the connector.

    Ensure the mounting rails face down toward the system board.

    3. Align holes in the mounting rails with the four holes on the system board.

    Each mounting rail has two holes. The top mounting rail, which straddles the module connector, provides a hole on either side of the connector.

    4. Align the module on the module connector, ensuring that the keyed notches on the connector match bumps on the receiving connector. Firmly but gently press down until the module is fully seated on the connector

    Do not "rock" the module onto the connector. Ensure vertical movement of the module during the insertion or removal process.

    5. Secure the mounting rails to the system board using four screws.

    From the system board underside, insert screws through the holes in the board and thread them into the mounting rail. Do not tighten until all four screws are in place.

Note - Reuse screws set aside when the previous module was removed.

      a. Attach the bottom mounting rail first.

      Starting at a corner opposite from the connector, insert a screw through the hole in the board and thread it into the mounting rail. Repeat procedure for the second hole in the bottom mounting rail. Do not tighten.

      b. Attach the top mounting rail.

      Insert screws through the holes in the board and thread them into holes in the top mounting rail.

      c. Tighten all screws to secure the mounting rails to the system board.

      Use care not to damage nylon screws; do not overtighten. See Figure 2-8.

    Figure 2-8 Dual SuperSPARC Modules in Slot 0 and Slot 1

2.7 Removing an SBus Card

Four SBus slots are present on the system board.

Check applicable SBus manual(s) to verify card configuration and placement. See Figure 2-9 for SBus slot layout. Remove the system board before proceeding. See Section 2.2, "Removing a Board from the Card Cage."

Caution -

Use Sun ESD kit P/N 250-1088 (or equivalent) when installing integrated circuits, printed circuit boards, and drives in a SPARCsystem 600MP. Follow the instructions printed on the ESD mat. Refer to the section, "Electrostatic Discharge Precautions" for a description of the ESD mat.
Do NOT use ESD kit P/N 560-1302 when working on SPARCsystem 600MP boards.

    Figure 2-9 SBus Slot Layout

2.7.1 Removal with Snap-in Standoffs

Caution -

Do not bend or press on the SBus card while removing it from the system board.

    1. Remove any cables attached to the SBus card.
    2. Two snap-in standoffs help secure the card. To remove the card, pull up on the top of each standoff to completely extend the standoff (Figure 2-10).
    3. Using a Phillips screwdriver, remove the two screws that secure the SBus card to the system board back panel.
    4. Hold the board by the edges that are closest to the connector.
    5. Gently rock the card back and forth to loosen the card from the connector.
    6. Lift the SBus card off the connector at an angle.
    7. Lift the SBus card up clear of the two standoffs.

    Figure 2-10 Removing an SBus Card from the System Board - Snap-in Standoffs

    8. Guide the face plate of the SBus card out of the back panel opening.
    9. If not installing an SBus card in the slot, install a filler plate on the back panel opening.

Note - If not installing an SBus card in the slot you have removed the card from, install a filler plate on the back panel. Check the orientation of the filler plate before installing screws. Do not install the filler plate upside-down as this creates a gap between the plate and SBus card opening on the back panel. Such a condition interferes with proper airflow and can lead to board overheating.

Note - SBus cards use different screws than the filler plate. To install a filler, use the screws that originally secured the filler plate, or obtain M2.5 screws.

Note - Some SBus cards do not use M2.5 screws to secure the filler plate. This type of SBus card requires the screws shipped with the card. Follow installation instructions provided with the card.

    10. Replace the cables.
    11. Proceed to Section 2.9 to replace the system board in the card cage.

2.7.2 Removal with Screw-in Standoffs

    1. Remove the top slotted screws from the standoffs that are located on both sides of the SBus connector.
    2. Remove two screws securing the SBus card to the system board back panel.
    3. Hold the board by the edges that are closest to the connector.
    4. Gently rock the card back and forth to loosen the card from the connector.
    5. Lift the SBus card off the connector at an angle.
    6. Lift the SBus card up clear of the two standoffs.

    Figure 2-11 Removing an SBus Card from the System Board - Screw-in Standoffs

    7. Guide the face plate of the SBus card out of the back panel opening.
    8. If not installing an SBus card in the slot, install a filler plate on the back panel opening.

Note - If not installing an SBus card in the slot you have removed the card from, install a filler plate on the back panel. Check the orientation of the filler plate before installing screws. Do not install the filler plate upside-down as this creates a gap between the plate and SBus card opening on the back panel. Such a condition interferes with proper airflow and can lead to board overheating.

Note - The SBus card uses different screws than the filler plate. To install a filler, use screws that originally attached the filler plate, or obtain M2.5 screws.

Note - Some SBus cards do not use M2.5 screws to secure the filler plate. This type of SBus card requires the screws shipped with the card. Follow installation instructions provided with the card.

    9. Replace the cables.
    10. Proceed to Section 2.9 to replace the system board in the card cage.

2.8 Installing or Replacing an SBus Card

Note - If you are installing the card in a previously occupied slot, first remove the SBus card currently installed.

Follow these instructions to remove a filler plate from an unused slot or remove the SBus card from a slot.

2.8.1 Removing a Filler Plate

    1. If a filler plate is installed in the SBus slot on the system board back panel, remove two flathead Phillips screws securing the filler plate to the back panel. Refer to Figure 2-12.
    2. Set aside the screws and the filler plate.
    3. Remove the SBus card from the antistatic bag. Use the bag as a protective cushion for the SBus card. See Figure 2-13.

    Figure 2-12 600MP System Board Rear Panel

    Figure 2-13 Removing the SBus Card

    4. Look for a removable adapter bracket that may be located on the back panel of the card. If the bracket is present, remove two screws securing the bracket to the back panel. Discard the screws and adapter bracket. See Figure 2-14.
    5. Spread the black retainer handle apart and remove it from the card. Discard the retainer.
    6. Proceed to Section 2.8.2 if your board has snap-in standoffs. If your board has screw-in standoffs, proceed to Section 2.8.3.

    Figure 2-14 SBus Card Rear Panel with Adapter

2.8.2 Installing with Snap-in Standoffs

    1. Two snap-in standoffs on the system board (located on both sides of the SBus connector) help secure the SBus card to the board. Pull up on the top of each standoff so that the standoff is completely extended (Figure 2-16).
    2. Remove the black screw on the left side of the SCSI connector. Refer to Figure 2-15. Remove the lower screw on the right side of the Ethernet connector. Save the screws.
    3. Carefully guide the SBus card face plate under the springfingers. Move it against the rear face of the system board back panel. The I/O connectors on the back panel of the SBus card should extend through the opening in the system board back panel. Refer to Figure 2-16.
    4. Check the alignment of the connector before seating the card. If necessary, align the card by gently pushing the card towards the back panel.

    Figure 2-15 SBus Card Back Panel

    5. Tilt the SBus card down until the connector on the card aligns with the connector on the system board.
    6. Gently press the SBus card onto the connector until firmly seated.
    7. Replace screws from the SCSI and Ethernet connectors. Thread the screws through the system board and SBus back panel and into the appropriate connector (Figure 2-17).
    8. Replace and tighten two screws securing the SBus card to the back panel.
    9. The two screw holes used to hold the retainer to the SBus card should align with two snap-in standoffs on the system board. See Figure 2-16.
    10. Ensure the card is seated on the two standoffs. Gently press down on the top of each standoff to secure the card to the board. See Figure 2-16.

    Figure 2-16 Installing the SBus Card on the Connector - Snap-in Standoffs

    Figure 2-17 SBus Card Back Panel Assembly

2.8.3 Installing with Screw-in Standoffs

    1. Remove the two slotted screws from the top of the standoffs on both sides of the SBus connector on the system board.
    2. Remove the black screw on the left side of the SCSI connector (Figure 2-15). Remove the lower screw on the right side of the Ethernet connector. Save the screws.
    3. Carefully guide the SBus card face plate under the springfingers. Move it against the rear face of the system board back panel. The I/O connectors on the back panel of the SBus card should stick out through the opening in the system board back panel. Refer to Figure 2-18.
    4. Check the alignment of the connector before seating the card. If necessary, align the card by gently pushing the card towards the back panel.
    5. Tilt the card downward until the connector on the card aligns with the connector on the system board.
    6. Gently press the SBus card onto the connector until fully seated.
    7. Replace the screw from the SCSI connector and the screw from the Ethernet connector. Thread the screws through the system board and SBus back panel and into the appropriate connector. Refer to Figure 2-17.
    8. The two screw holes used to hold the retainer to the SBus card should align with the two standoffs on the system board. Refer to Figure 2-18.
    9. Replace and tighten the two slotted screws to secure the SBus card to the system board.
    10. Replace and tighten two screws that secure the card to the back panel.

    Figure 2-18 Installing the SBus Card on the Connectors - Screw-in Standoffs

2.9 Installing or Replacing a Board in the Card Cage

Use directions below to install or replace the system- or expansion memory board.

Caution -

Use Sun ESD kit P/N 250-1088 (or equivalent) when installing integrated circuits, printed circuit boards, and drives in a SPARCsystem 600MP. Follow instructions printed on the ESD mat. Refer to the section, "Electrostatic Discharge Precautions" for a description of the mat. Do NOT use ESD kit P/N 560-1302 when working on SPARCsystem 600MP boards.

    1. Carefully insert the board in the proper slot in the card cage, ensuring the board is inserted in the card guides.
    2. Ensure that the extraction levers are extended in an upright position as you slide the board toward the backplane connectors.

    The board will not seat easily unless the levers are extended.

Caution -

DO NOT FORCE a board into a slot - you may damage it. It should insert and seat smoothly. If it binds, remove it, and inspect the card cage slot for any obvious obstructions. Also inspect both the board and the backplane for damage. Correct the problems before attempting to reinsert the board.

    3. Press firmly on the board rear panel to reseat the board onto connectors.
    4. Replace the four screws that attach the board to the card cage.

2.10 Powering On the System

    1. Reattach the cable connectors on the system board back panel.

    For more information about cable connections on the 600MP system board, see your system installation manual. See Figure 4-1 for connector locations.

    2. Replace the trim panels on the system chassis.
    3. Turn on monitor power (if applicable).
    4. Turn on the system power to boot the system.

Note - Once Power-On Self-Tests complete and functional SPARC modules (two processors) are recognized, the operating system will configure itself to take advantage of all available processors.

    5. Watch the boot information displayed on the screen to confirm that all processors are recognized.
--------------------------------------------------------------
SPARCsystem 600MP Series (1 X TMS390Z50), Keyboard Present ROM Rev. 2.7, 64 MB memory installed, Serial #123 Ethernet address 8:0:20:b:5f:7, Host ID: 710000e8 --------------------------------------------------------------

Note - This screen display is an example only. The actual message displayed on the screen will depend on the software and hardware on the system.

Numbers in parenthesis, (1 x TMS390Z50), denote the number of processors running (1), and the revision number of the module installed (TMS390Z50). Several module types exist.

    Below is an example screen for module type SM1XX

    (where "XX" may be any of numerous numbers in the series).

---------------------------------------------------------------
Solaris Release 1.1 Rev A: Tue Mar 24 10:25:14 PDT 1992 Copyright (c) 1982-1992, Sun Microsystems, Inc. cpu = SUNW, Sun 4/600 mod0 = Cypress,CY605 (mid = 8) mod1 = Cypress,CY605 (mid = 9) mem = 65204K (0x3fad000) avail mem = 63348736 Ethernet address = 8:0:20:b:5f:7 ---------------------------------------------------------------

Note - This screen display is an example only. The actual message displayed on the screen will depend on the software running on the system.

    Below is an example screen for module type SMXX

(where "XX" may be any of numerous numbers in the series).

---------------------------------------------------------------
Solaris Release 1.1 Rev A: Tue Mar 24 10:25:14 PDT 1992 Copyright (c) 1982-1992, Sun Microsystems, Inc. SuperSPARC/SuperCache PAC enabled cpu = SUNW, Sun 4/600 mod0 = TI,TMS390Z50 (mid = 8) mod1 = TI,TMS390Z50 (mid = 10) mem = 65204K (0x3fad000) avail mem = 63348736 Ethernet address = 8:0:20:b:5f:7 ---------------------------------------------------------------

Note - This screen display is an example only. The actual message displayed on the screen will depend on the software and hardware on the system.

mod0 and mod1 entries denote the system recognizes one module in MBus slot 0. If two modules are installed (two or four processors), the system recognizes two modules, one in slot 0; the other in slot 1. Boot information displayed for two modules shows four processors: mod0, mod1, mod2, and mod3.

    Below is an example screen for the dual SuperSPARC Module
------------------------------------------------------------------
SPARCserver 600MP Series (4 X 390Z55), Keyboard Present ROM Rev. 2.10, 320 MB memory installed, Serial #4218399. Ethernet address 8:0:20:b:5f:7, Host ID: 710000e8. SunOS Release 5.1 Version Generic [UNIX(R) System V Release 4.0] Copyright (c) 1983-1993, Sun Microsystems, Inc. pac: enabled - SuperSPARC/SuperCache mem = 327680K (0x14000000) avail mem = 319717376 Ethernet address = 8:0:20:b:5f:7 root nexus = SUNW,SPARCsystem-600 cpu 0 initialization complete - online cpu 1 initialization complete - online cpu 2 initialization complete - online cpu 3 initialization complete - online ------------------------------------------------------------------

Note - This screen display is an example only. The actual message displayed on the screen will depend on the software running on the system.

    Numbers in parenthesis, 4 x 390Z55, denote the number of processors running (four), and the revision number of the 600MP dual SuperSPARC modules that are installed (390Z55).
    The cpu 0, cpu 1, cpu 2, and cpu 3 entries indicate the system recognizes four processors (two SuperSPARC modules installed, one in slot 0 and one in slot 1, with two processors on each dual SuperSPARC module).

    If only one dual SuperSPARC module is installed (2 processors), the module must be installed in slot 0 and the system recognizes cpu 0 and cpu 1.

    6. When the system finishes boot, the login: prompt displays. Log in and resume operation.

Refer to Chapter 4, "Troubleshooting" if the system does not restart.