11 Generate Resource Requirements Plans

This chapter contains the topic:

11.1 Generating Resource Requirements Plans

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From Resource & Capacity Planning (G33), choose Periodic Resource Planning

From Periodic Resource/Capacity Planning (G3321), choose Resource Requirements Plan

After you have entered resource units and resource profiles, you run the program that generates the resource requirements plan to obtain long-range estimates of the capacity needs at your work centers, such as:

  • The number of production staff that you need to hire now to meet future production needs

  • The number of additional machines you will need for a new product line

  • What real estate you will need to buy for additional facilities

Because you use the forecast in place of work orders for long-range planning, the data that this program creates is an estimate of capacity needs based on the forecast. The resource profile offsets required dates for capacity.

The types of data you can create include:

  • Over- or under-capacity messages

  • New load profile information based on the type of work center load:

    • Rated profile is the available units from the Resource Units table (F3007).

    • Loaded profile is the forecasted load derived from the master planned items' forecasts and their resource profiles.

    • Percent resource used is the loaded profile divided by the rated profile.

    • Resource available is the rated profile minus the loaded profile

    • Accumulated resources available is a running total of the resources available

  • Period summaries about work centers

11.1.1 Before You Begin

11.1.3 Data Selection for Critical Work Centers

The options you have for data selection determine whether to process only critical work centers or to process all work centers. The choices in the Critical Work Center data selection option are:

Option Description
N Process only non-critical work centers
1 Process critical work centers in calculating Resource Requirements Planning only
2 Process critical work centers in calculating Resource Requirements Planning and Capacity Requirements Planning
4 Not a Capacity Work Center (will not be generated in the Capacity Planning System)

The system also displays Type 3 work centers whenever you select Type 1 or Type 2.

11.1.4 Data Selection for Branch/Plant and Dispatch Group

You can select the following data for planning facilities and dispatch groups:

  • A specific planning facility and/or the dispatch groups

  • A group of planning facilities and/or the dispatch groups using the *RANGE or *VALUE