Oracle Flow Manufacturing User's Guide

Contents

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Preface

Overview of Flow Manufacturing

Overview of Flow Manufacturing

Demand Management

Line Design and Balancing

Line Scheduling and Sequencing

Production Execution

Kanban Planning and Execution

Flow Manufacturing Setup

Setup Objectives

Setup Steps

      Profile Option

Fixed Component Usage

Line Design and Balancing Procedures

Overview of Line Design and Balancing

Product Synchronization

Defining Flow Manufacturing Standard Processes

Defining Flow Manufacturing Standard Events

Defining Flow Manufacturing Standard Line Operations

Flow Manufacturing Line Balance

Creating a Flow Routing

Creating a Routing Network

Calculating Operation Times

Operation Times Calculations

Calculating Total Product Cycle Time

Calculating Operation Yields

Operation Yields Calculations

Graphical Line Designer Workbench

Overview of the Graphical Line Designer Workbench

Navigating on the Graphical Line Designer Workbench

      Workbench Toolbars

      Tools Menu and Pop-up Menus

Accessing Graphical Line Designer Workbench Windows

Adding a New Item Routing

Deleting a Routing

Copying and Common Flow Routings

Copying a Routing to a Different Flow Line

Viewing Routing Revisions

Using the Routing Details Window

Creating the Graphical Network

Defining a Network Connection

Modifying the Line Operation Tree and Process Tree

Modifying Line Operations, Processes, Events, and Connections

Creating Routings in the Template Routings View

Mass Changes on Item Routings

Component Assignments on the Bill of Material

Specifying Cost Rollup Resource Information

Mixed Model Map Workbench

Overview of the Mixed Model Map Workbench

Viewing, Creating, and Updating Plans

Viewing Plan Production Line and Line Operation Information

      Line Summary View

      Line Detail - Summary View

      Line Detail - Resource/IPK Table View

      Line Detail - Graphical View

      Line Operation - Detail View

      Line Operation - Graphical View

      Viewing Item Details for a Line

Viewing Plan Resource Information

Resource Assignment

In Process Kanban Assignment

Filtering and Sorting Information

Flow Sequencing

Overview of Flow Sequencing

Setting Up Flow Sequencing

Viewing and Defining Sequencing Attributes

Viewing Sequencing Rules

Defining Sequencing Rules and Constraints

Viewing and Updating Production Lines

Assigning Production Lines and Rules

Creating Sequencing Tasks

Entering Sequencing Task Parameters

Selecting Production Lines for a Task

Filtering Demands for a Sequencing Task

Viewing Results and Submitting a Sequencing Task

Updating Line Task Parameters

Moving Demand

Updating Demands

Splitting Demands

Resequencing Tasks

Viewing Sequencing Tasks

Sequencing Task Details and Results

Line Scheduling Workbench

Overview of Line Scheduling Workbench in Flow Manufacturing

Defining Scheduling Rules

      Scheduling Rule Options

      Scheduling Algorithms

      Sequencing Criteria

Define Scheduling Rules Window

Line Scheduling Workbench Options Window

Viewing Unscheduled Orders

Viewing, Creating, and Modifying Flow Schedules

Creating Flow Schedules

Flow Schedule Summary Window

Flow Schedule Details Window

How Scheduling is Calculated

Line Scheduling Workbench Tools Menu

      Completion of Flow Schedules

      Mixed Model Map

      Preferences

Roll Flow Schedules

Deleting Flow Schedules

Other Features

Feeder Line Synchronization

Feeder Line Synchronization

Outbound Broadcast Sequencing

Overview of Outbound Broadcast Sequencing

Setting Up Outbound Broadcast Sequencing

      Process Flow

Flow Execution Workstation

Overview of the Flow Execution Workstation

Setting Your Preferences

Initializing the Flow Execution Workstation

Viewing Schedule Information

Viewing Event Information

Completing Line Operations

Completing Schedules

Viewing Resources

Attaching and Viewing Instructions

Viewing Detail Properties

Viewing Components and Replenishing Kanban Cards

Updating Component Requirements

Assigning Lot and Serial Numbers on the Workstation

Integration with Oracle Quality

Customized Properties Region

Engineering Change Order Alerts

Graphical Kanban Workbench

Overview of the Graphical Kanban Workbench

      Navigating on the Graphical Kanban Workbench

      Color Representation

      Workbench Toolbar

      Tools Menu and Pop-up Menus

Accessing the Production Region

Adding an Item to the Tree

Modifying and Creating Pull Sequences on the Graphical Network

Pull Sequence Window

Using a Template to Create a Pull Sequence

Accessing the Planning Region

Viewing Kanban Demands

Changing and Viewing Kanban Details

Viewing and Changing Summary Pull Sequences

Launching a Kanban Plan

Updating Production

Purging Kanban Cards and Pull Sequences

Reports and Processes

Schedule Report

Linearity Report

Windows and Navigation Paths

Windows and Navigator Paths

Line Scheduling Calculation Examples

Scheduling Calculations and Examples

Roll Flow Schedules

Tolerance Fences

Schedule Completion Time

Feeder Line Synchronization Calculations

Mixed Model Map Workbench Calculations

Mixed Model Map Workbench Calculations

Color Representation on the Mixed Model Map Workbench

Oracle Flow Manufacturing Client Extensions

Custom Kanban Quantity Calculation

Custom Schedule

Flow Sequencing Customization and Extension

Flow Execution Workstation Customization and Extension

Glossary

Index