Oracle Process Manufacturing Process Execution User's Guide

Contents

Title and Copyright Information

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Preface

Understanding Process Execution

About this Guide
About Process Execution
Tasks and Responsibilities
Process Flow
Using the Process Execution Workbench Navigator

Process Manufacturing Command Center

Process Manufacturing Command Center Overview
Batch Status Dashboard
Outside Processing Dashboard
Production Quality Dashboard
Genealogy and Trace Dashboard

Setting Up

Setting Up in Other Applications
Setting Up Parameters
Setting Up Make to Order Rules
Setting Up Profile Options

Process Manufacturing Command Center Setup

Setting Up Process Manufacturing Command Center
Setup and Configuration Steps
Setting Profile Options for Process Manufacturing Command Center
Configuring Descriptive Flexfields for Search
Loading Process Manufacturing Command Center Data

Firm Planned Orders

Understanding Firm Planned Orders
Finding a Firm Planned Order
Editing a Firm Planned Order
Rerouting a Firm Planned Order
Rescheduling a Firm Planned Order
Converting a Firm Planned Order to a Batch
Scaling a Firm Planned Order

Batch Creation

Understanding Batches
Understanding Batch Status
Finding a Batch
Creating a Batch or Firm Planned Order
Creating a Batch or Firm Planned Order in Response to a Sales Order
Heat Number
Substituting Items During Batch Creation
Selecting Validity Rules for a Batch
Rerouting a Batch
Editing a Batch
Understanding Mass Batch Transactions
Finding Batches for Mass Batch Transactions
Using the Mass Batch Actions Window
Picking Ingredients for a Batch
Defining Picking Rules
Understanding Task Creation
Understanding Cross Docking
Understanding Batch Step Quantity Calculations
Finding Batch Steps
Editing Batch Steps
Editing Batch Step Dependencies
Editing Batch Step Activities
Editing Batch Step Resources
Adding or Modifying Process Parameters
Associating Batch Steps with Items
Using the Theoretical Yield Calculation
Understanding Batch Scaling
Scaling a Batch or Firm Planned Order
Rescheduling a Batch
Yield Measurement in Process Manufacturing
Managing Batches Using the Batch Open Interface

Holding a Batch

Overview of Batch Hold
Creating a Batch Hold
Defining a New Hold Reason
Releasing a Batch Hold
Viewing Hold History for a Batch

Batch Materials

Using Reservations, Move Orders, and Transactions
Understanding Batch Reservations
Creating High-Level Reservations
Creating Detailed-Level Reservations
Entering Reservations
Creating Reservations Using the Simulator and Optimizer
Transacting Materials
Viewing Material Transactions
Linking Ingredient and Product Lots/Serial Numbers
Using the Lot Entry and Serial Entry Windows
Viewing Material Exceptions
Editing Material Transactions
Viewing Move Orders
Entering Pending Product Lots and Serials
Managing Inventory Shortages
Using the Select Available Inventory Window
Reserving a Batch as a Supply Source for Inventory Reservations
Integrating Process Execution with Mobile Supply Chain Applications

Ingredient Picking Workbench

Understanding Ingredient Picking
Finding Ingredient Requirements for Picking
Viewing the Batch List Summary
Viewing Batch Summary Information
Picking Material
Viewing the Ingredient Summary

Batch Production

Releasing a Batch
Unreleasing a Batch
Releasing a Batch Step
Unreleasing a Batch Step
Checking Material Status When Consuming Ingredients
Checking Lot Status When Yielding Product
Understanding Incremental Backflushing
Calculating Resource Usage for an Incremental Backflush
Performing Incremental Backflushing
Editing Batch Steps in Production
Understanding Charges
Using Operation Charge Step Dependencies
Calculating Charges for Dependent Steps
Understanding Activity Factors
Editing Resource Transactions
Recording Batch Operation Work in Process

Batch Completion

Understanding Batch Completion
Completing a Batch
Reverting a Batch to Work in Process
Closing a Batch
Reopening a Closed Batch

Inquiries

Running a Production Schedule Inquiry
Interpreting a Production Schedule Inquiry
Running a Work in Process Inquiry
Interpreting a Work in Process Inquiry
Interpreting Work in Process Inquiry Details
Running a Material Variance Inquiry
Interpreting a Material Variance Inquiry
Interpreting a Material Variance - Ingredient Inquiry
Interpreting a Material Variance - Step Details Inquiry
Running a Batch Step Variance Inquiry
Interpreting a Batch Step Variance Inquiry - Summary
Interpreting Batch Step Variance Inquiry - Details
Interpreting Batch Step Variance Inquiry - Activities
Interpreting Batch Step Variance Inquiry - Activity Resources
Running a Resource Variance Inquiry
Interpreting Resource Variance Details
Interpreting Resource Usage
Interpreting Resource Usage Details
Viewing Material Details

Outside Processing in Oracle Process Manufacturing

Overview of OPM Outside Processing
OPM Outside Processing Setup and Planning
OPM Outside Processing Execution

Reports and Concurrent Programs

Running the Batch Pick List Report
Batch Pick List Report Output
Running the Batch Ticket Report
Batch Ticket Report Output
Running the Planned Production Activity Report
Planned Production Activity Report Output
Running the Batch Yield Variance Report
Batch Yield Variance Report Output
Running the Material Usage and Substitution Variance Report
Material Usage and Substitution Variance Report Output
Running the Item Substitution for Batches Concurrent Program
Item Substitution for Batches Concurrent Program Output
Running the OPM Outside Processing Report
OPM Outside Processing Report Output
Running the Ingredient Picking Concurrent Program
Running the Migration Recreate Open Batches Concurrent Program
Running the Make to Order Concurrent Program

Process Execution Workbench

Creating a Custom View
Viewing Batch Summary Information
      Batch Summary Windows Details
Viewing Firm Planned Order Summary Information
      Firm Planned Order Summary Windows Details
Finding a Firm Planned Order from the Workbench
Finding a Batch from the Workbench

Using the Oracle Forms-Based Production Scheduler Workbench

Understanding the Production Scheduler Workbench
Using the Production Scheduler Workbench
Configuring Scheduler Startup Parameters
Using the Filter
Displaying the Document Properties
Displaying the Operation Properties
Displaying the Activity Properties
Displaying the Resource Properties
Rescheduling a Batch or Firm Planned Order
Rescheduling Batch Steps
Displaying Composite Resources
Rescheduling a List of Batches
Changing or Finding an Organization

Using the HTML-Based Production Scheduler Workbench

Understanding the Production Scheduler Workbench
Searching for Batches
Viewing the Batch Schedule and Details
Rescheduling Batches

Process Execution Navigator Paths

Process Execution Navigator Paths

Setting Up Process Execution Responsibilities and Menu Access

Setting Up Process Execution Responsibilities and Menu Access

Oracle E-Records Events in Process Execution

Oracle E-Records Events in Process Execution
Events

Function Security

Function Security

Understanding Batch Open Interface

Understanding Batch Open Interface

Troubleshooting / FAQ's

Troubleshooting / FAQ's

Glossary

Index